Product Description
Product Overview
Our Fully Automatic Rack Box Beam Roll Forming Machine is a cutting-edge cold-forming system dedicated to manufacturing high-rigidity box beams—core load-bearing components for heavy-duty pallet racks, industrial storage racks, and large-scale logistics shelves. Integrating full-process automation, high-precision forming, and intelligent quality control, it’s a production cornerstone for rack manufacturers across 120+ countries, ideal for warehouses storing machinery, automotive parts, and bulk goods.
The machine adopts roller sets forged from imported German 1.2344 hot-work alloy steel. After vacuum quenching and 5-axis precision grinding, the roller surface hardness reaches HRC66, enabling stable processing of 2.0–5.0 mm Q420/Q460 high-strength carbon steel and zinc-aluminum-magnesium coated steel. Its servo-driven quick-change system completes mold replacement within 12 minutes, supporting box beams with section sizes from150×80 mm to 400×200 mm.
Technical Advantages
Precision Box-Beam Forming: Equipped with Fanuc high-torque servo motors and Siemens S7-1500 PLC, the machine maintains box beam dimensional accuracy within ±0.15 mm and weld seam flatness below 0.3 mm/m, fully complying with GB/T 27924-2011 and ANSI MH16.3 heavy-duty rack standards.
Unmanned Production Flow: The integrated workflow covers automatic uncoiling, dual-sided leveling, multi-pass box forming, online welding, flange trimming, and servo cutting—reducing manual intervention to 0%, shortening production cycle by 65%, and lowering material waste to 0.6%.
Heavy-Duty Productivity: A single production line can manufacture up to 120 sets of box beams per day, 5 times the output of semi-automatic equipment, easily fulfilling large orders for industrial warehouse rack projects.
Safety & Quality Assurance
The machine is equipped with 8-group infrared safety gratings, emergency stop buttons at 4 key positions, and a safety interlock system, achieving shutdown response within 0.03 seconds. A 3D visual inspection system real-time monitors box beam wall thickness, section rigidity, and weld strength, ensuring each beam bears a minimum load of 3000 kg without deformation.
Material Compatibility
It specializes in processing high-performance materials for load-bearing components, including 2.0–5.0 mm Q420/Q460 carbon steel, hot-dip galvanized steel (zinc layer ≥ 220g/m²), and weather-resistant steel. Adaptive roller pressure control (adjustable within 12–30 MPa) and constant-temperature water cooling preserve material toughness, making finished beams suitable for outdoor stockyards and high-humidity workshops.
One-Stop Global Service
Pre-sales consulting: Multilingual technical support (English, German, Russian, Portuguese), on-site factory layout planning, and box beam load-bearing simulation for special scenarios (e.g., seismic zones).
Sales support: Customized packaging for large equipment, industrial machinery customs clearance, on-site installation & commissioning, and 10-day in-depth training for operation, maintenance, and quality teams.
After-sales service: 24/7 on-call technical engineers (key regions respond within 36 hours), 48-month warranty for core components (rollers, servo motors, welding units), lifetime maintenance guidance, and free system upgrades for 6 years.
Certifications
CE | ISO9001 | SGS | TUV | ANSI MH16.3 | DIN EN 15512 | GB/T 27924-2011
Typical Applications
Box beam production for heavy-duty industrial pallet racks
High-load box beams for logistics hub storage systems
Corrosion-resistant box beams for chemical and cold-chain racks
Specialized box beams for automotive and mining equipment warehouses
