Upright Roll Forming Machine

The Upright Roll Forming Machine is a highly integrated and fully automatic production line designed for manufacturing storage rack components such as uprights, columns, posts, pillars, and vertical frames. From raw steel coil to finished profiles, the entire process is completed continuously on a single production line, ensuring high efficiency, consistent quality, and reduced labor cost.

The line is equipped with a 3-in-1 feeding system, combining a heavy-duty decoiler, precision leveling unit, and servo feeder. The decoiler securely supports steel coils, while the leveling machine removes internal stress and ensures a flat strip surface before processing. The servo feeder, controlled by a PLC system, accurately feeds material to the punching section according to preset length and punching programs.

Punching operations are carried out by a hydraulic or mechanical punching press with multiple independent cylinders. Each cylinder can be individually programmed and controlled via PLC, allowing flexible punching of round holes, slots, notches, or customized patterns at any required position along the sheet. This intelligent punching system provides high precision and excellent adaptability for different rack upright designs.

After punching, the strip enters the roll forming section, where a series of forming stations gradually shape the material into the required upright profile based on customer drawings. A dedicated straightening device is installed after forming to ensure perfect alignment and straightness of the final product.

Finally, a hydraulic cutting unit cuts the profiles to the exact length automatically, followed by run-out tables for collection and packing. The entire upright roll forming machine line operates automatically and stably, requiring only three operators, making it an ideal solution for manufacturers seeking high productivity, accuracy, and cost-effective rack production.