Product Overview
The Racks Roll Forming Machine is a high-performance and user-friendly production equipment for shelf uprights. Integrating advanced mechanical design and intelligent control technology, it realizes the full-automatic production process from raw material uncoiling to finished product cutting. With the advantages of simple operation, easy maintenance, and high product qualification rate, it is an ideal choice for storage rack manufacturers pursuing high-quality, efficient, and low-cost production.
Core Technical Specifications
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Raw material: Cold-rolled steel, Galvanized steel (optional stainless / color-coated steel)
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Material thickness: 1.5 – 3.0 mm
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Roller material: GCr15 (or optional Cr12) alloy steel, heat treated (quenched / hardened)
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Roller hardness: HRC 58 – 62° (depending on heat treatment)
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Number of forming stations: 16 – 28 stations (profile dependent)
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Forming (line) speed: 5 – 15 m/min (depending on profile & configuration)
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Main motor power: 15 – 22 kW (depending on model)
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Cutting / Shearing system: Hydraulic cutting (or saw-cut); cutting blades made of heat-treated Cr12 / Cr12MoV
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Control system: PLC control (Siemens / Panasonic / Delta optional) — supports automatic forming, punching, cutting, length & quantity control
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Decoiler: Manual or hydraulic decoiler (capacity configurable, e.g. 3t–5t)
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Material width: As per customer’s profile drawing / specification
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Profile types: Upright rack columns / shelf upright posts / pallet rack uprights / warehouse shelving uprights
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Power supply / Voltage: 380 V, 50 Hz, three-phase (customizable per customer requirement)
Key Product Advantages
1. User-Friendly Intelligent Operation: Equipped with a humanized PLC control interface, which is intuitive and easy to learn. Operators can master the operation within a short time, significantly reducing training costs and human errors.
2. High-Speed & High-Quality Forming: The multi-station forming design and high-hardness rollers ensure consistent product quality. The adjustable forming speed of 5-15 m/min balances production efficiency and product precision, meeting different batch production needs.
3. Easy Maintenance & Low Cost: The machine structure is scientific and reasonable, with easily accessible components for maintenance. The long service life of core components and low failure rate effectively reduce the overall operation cost for customers.
Quality & Safety Assurance
All parts are strictly inspected and tested before leaving the factory, complying with international safety and quality standards. The comprehensive safety protection system and real-time fault monitoring function ensure the safety of operators and the stability of the production process.
Global Service Support
We provide global logistics and customs clearance services, on-site installation and commissioning by professional engineers, 24/7 online technical assistance, and lifelong maintenance guidance, solving all worries for customers in the use process.
Typical Applications
Widely applied in the production of shelf uprights for industrial warehouses, logistics distribution centers, commercial storage facilities, and cold-chain storage systems, adapting to various load-bearing and environmental requirements.
