roduct Description
Product Overview
Our Heavy Duty Shelving Roll Forming Machine is exclusively engineered for producing high-load-bearing components (uprights, beams, brackets) of heavy duty shelving—critical for industrial warehouses, port logistics, and heavy machinery storage. From the reinforced cast steel frame to the industrial-grade control system, every component is tailored to deliver high-strength forming, wear resistance, and 24/7 continuous operation capability, becoming a core production equipment for heavy shelving manufacturers worldwide.
The machine is equipped with ultra-durable roller assemblies made from imported Swedish SS2343 alloy steel. After double quenching and precision grinding, the roller surface hardness reaches HRC65, ensuring stable forming when processing 1.8–4.0 mm high-strength Q355B carbon steel, hot-dip galvanized steel, and weather-resistant steel sheets. Its quick-change roller mechanism allows mold replacement within 25 minutes, supporting shelving components with heights ranging from 1200mm to 6000mm to meet diverse heavy storage demands.
Technical Advantages
High-Load Precision System: Adopting Siemens servo motors and Allen-Bradley PLC control, the machine maintains component dimensional accuracy within ±0.3 mm and upright straightness below 0.5 mm/m, fully complying with ISO 630-3:2019 and ANSI MH16.3 standards for heavy duty racks.
Integrated Thick-Plate Processing: The one-stop workflow of online thick-plate forming, multi-point punching, and servo shearing eliminates secondary processing, reducing production time by 58% and avoiding material deformation caused by repeated handling.
Industrial-Grade Productivity: A single machine can produce up to 100 sets of heavy duty shelving components per day, which is 3 times the output of traditional forming equipment, effectively meeting the large-batch orders of industrial logistics projects.
Safety & Quality Assurance
To adapt to heavy-duty production scenarios, the machine integrates four-group infrared safety gratings and emergency stop buttons that trigger shutdown within 0.05 seconds for operator protection. A laser displacement sensor monitors component thickness and forming angle in real-time, automatically rejecting products that don’t meet load-bearing requirements (minimum 2000 kg per layer), ensuring consistent quality.
Material Compatibility
The machine specializes in processing high-strength materials, including 1.8–4.0 mm Q355B/Q420 carbon steel, hot-dip galvanized steel (zinc layer ≥ 180g/m²), and zinc-aluminum alloy coated steel. Through adaptive roller pressure control (adjustable within 5–20 MPa) and constant-temperature cooling, it preserves material toughness and anti-corrosion performance, making finished shelving suitable for outdoor storage yards, humid workshops, and chemical warehouses.
One-Stop Global Service
We provide professional services tailored to industrial equipment needs, including:
Pre-sales consulting: Multilingual technical support (English, German, Russian, Portuguese), on-site production line planning, and load-bearing performance optimization for special scenarios.
Sales support: Customized packaging for heavy components, professional customs clearance for industrial machinery, on-site installation and commissioning, and 5-day in-depth training for maintenance teams.
After-sales service: 24/7 on-call technical engineers, 36-month warranty for core components (rollers, servo motors, hydraulic systems), lifetime maintenance guidance, and free technical upgrades for 5 years.
Certifications
CE | ISO9001 | SGS | TUV | ANSI MH16.3 | GB/T 27924-2011
Typical Applications
Heavy duty shelving production for industrial warehouses
High-load beam/upright manufacturing for port logistics racks
Corrosion-resistant heavy shelving for chemical and pharmaceutical storage
Specialized heavy duty racks for automotive and machinery parts
