For heavy-duty storage systems, the structural integrity of rack uprights is paramount. The Heavy-Duty Upright Roll Forming Machine is precision-engineered to produce profiles with consistent dimensions and mechanical strength, meeting the strictest industry standards for load-bearing capacity and safety.
Every stage of the production process is optimized for accuracy. The leveler ensures the material is perfectly flat, eliminating any initial warping that could affect the final shape. The hydraulic punching station delivers precise hole placement, critical for the structural stability of the assembled rack. The 24 forming stations, equipped with high-hardness GCr15 rollers heat-treated to HRC 57–59, shape the profile with exacting precision, ensuring uniform bends and consistent cross-sections. The rollers are mounted on heavy-duty bearings and driven by a robust gear and chain system, minimizing play and maintaining alignment even under the high forces of forming thick steel.
The final hydraulic cut-off unit is equally precise. Using a “stop-then-cut” mechanism, it eliminates shear distortion, delivering clean, square cuts with a tolerance of ±0.5 mm. This level of accuracy ensures that every upright fits perfectly during assembly, preventing structural weaknesses caused by misaligned parts.
Features &Specification
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Parament
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Specification
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Suitable material
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HCR Coil / Carbon Steel Coil,GI Coil
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Material Thickness
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1.8-2.5mm
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Working speed
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1~10m/min
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Profile
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80/100/120*70mm
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The machine’s control system, based on Schneider components, allows operators to store and recall custom production recipes, ensuring repeatability across batches. Whether producing standard uprights for pallet racks or custom profiles for specialized industrial storage, this machine delivers the precision needed for safe, reliable storage solutions that meet international safety standards.
