8: Environmental Friendly & Energy-Saving Production Design Focus
In response to global manufacturing industry’s rising demand for energy conservation and green low-carbon production, Xinnuo optimizes every module of Butterfly Holes Upright Roll Forming Machine with energy-saving structural design and low-waste production craft, helping light-duty shelving factories cut daily power consumption and raw steel scrap rate while realizing high-efficiency automatic upright production with max speed of 20 meters per minute, simultaneously lowering production’s environmental footprint to satisfy increasingly strict international green factory audit standards for storage equipment suppliers. Compared with discrete multi-process production requiring multiple standalone motors for separate decoiling, punching, forming and cutting devices which generate scattered idle power loss, this integrated five-in-one (decoller-leveler-hydraulic puncher-former-hydraulic cutter) production line unifies partial power distribution layout, centralizes power control via Schneider-based electric control system under 380V/50HZ/3PH power supply, transducer stepless speed regulation cuts invalid no-load power consumption effectively by automatically lowering equipment running speed during material feeding pause or short production gap instead of keeping full-power idle operation like fixed-speed traditional equipment.
Features &Specification
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Parament
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Specification
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Suitable material
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HCR Coil / Carbon Steel Coil,GI Coil
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Material Thickness
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1.2-1.5mm
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Working speed
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1~20m/min
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Profile
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60/80*35mm
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Core power-consuming parts adopt high-efficiency low-loss driving motors: hydraulic punching station’s 5.5KW hydraulic motor and cutting unit’s independent 4KW hydraulic station motor select high-efficiency IE3 grade energy-saving motor standard, whose rated operating power consumption is 15% lower than common low-efficiency ordinary hydraulic motors equipped on cheap generic roll forming machines on market, accumulating remarkable monthly electricity saving for long-running production workshops. Front-end decoller for max 3000kgs coil (1400mm outer diameter,460~520mm inner diameter,500mm width) is designed with tension-controlled unwinding structure to minimize steel strip skew and edge warping caused by uneven unwinding tension, drastically reducing raw steel scrap generated from out-of-spec deformed substrate; subsequent leveling unit further corrects residual material deformation to guarantee flat raw sheet entering punching and forming procedures, controlling overall raw material waste ratio far below industry average level for conventional fragmented production lines processing same 1.2~1.5mm cold rolled/galvanized thin steel.
Hydraulic punching station’s dual-set Cr12MOV (HRC60~62°) butterfly hole molds realize one-time precise hole forming without secondary trimming cutting waste, central forming section’s 20-group GCr15 (HRC57-59°+mirror polish) forming rollers with gearbox enclosed transmission reduce mechanical friction energy loss compared with open chain transmission, matched circulating water cooling system adopts recycled closed-loop cooling water circulation mode without continuous new tap water drainage to save industrial workshop water consumption for long-time heat dissipation work; terminal stop-then-cut hydraulic cutting system with Cr12MOV (HRC57-59°) cutting dies controls finished upright tolerance ≤0.5mm to avoid whole finished profile scrap from oversize cutting error, further optimizing raw material utilization rate for clients.
All core metal structural components of machine frame use recyclable high-quality carbon steel material, all worn dies and scrap steel generated during production can be fully recycled and resold to steel recycling enterprises to realize circular economy production mode. Xinnuo’s standard 1-year warranty covers frame, all dies and core Schneider electric fittings, free replacement of energy-saving spare parts within warranty term avoids early component scrap caused by premature failure to lower solid waste discharge from equipment maintenance links. Finished butterfly hole uprights enable bolt-free shelf assembly with max 150KG single-layer load, omitting bolt production and packaging accessory consumption for downstream shelf assembly, indirectly reducing auxiliary metal accessory waste across whole industrial chain of light storage equipment manufacturing; Xinnuo also supports customized energy-saving upgrade for hydraulic oil recovery device on punching and cutting hydraulic stations upon client’s extra green production demand to further improve hydraulic oil recycling rate and cut waste hydraulic oil environmental pollution risk.
