Products

Automatic Box Beam Roll Forming Line Rack Roll Forming Machine

Automatic Box Beam Roll Forming Line Rack Roll Forming Machine

Product Attributes :

Contact Person： XN Duan

Mobile Phone：18832797029

WhatsApp:+86 18832797029

E-mail:yuankuoduan@gmail.com

Add：Zhenggang Road, Industrial Development Zone, Botou City, Hebei Province

Product Description

Product Overview

As a high-end customized solution, this machine adapts to diverse shelf beam production needs. It offers flexible configuration of core components, fitting special-shaped beam profiles and regional production standards for global premium storage equipment manufacturers.

Core Technical Specifications

Raw material: Cold-rolled steel, Galvanized steel (optional stainless / color-coated steel)
Material thickness: 1.5 – 3.0 mm
Roller material: GCr15 (or optional Cr12) alloy steel, heat treated (quenched / hardened)
Roller hardness: HRC 58 – 62° (depending on heat treatment)
Number of forming stations: 16 – 28 stations (profile dependent)
Forming (line) speed: 5 – 15 m/min (depending on profile & configuration)
Main motor power: 15 – 22 kW (depending on model)
Cutting / Shearing system: Hydraulic cutting (or saw-cut); cutting blades made of heat-treated Cr12 / Cr12MoV
Control system: PLC control (Siemens / Panasonic / Delta optional) — supports automatic forming, punching, cutting, length & quantity control
Decoiler: Manual or hydraulic decoiler (capacity configurable, e.g. 3t–5t)
Material width: As per customer’s profile drawing / specification
Power supply / Voltage: 380 V, 50 Hz, three-phase (customizable per customer requirement)

Automatic Box Beam Roll Forming Line
Machinable Material	A) Galvanized Coil	Thickness(MM):1.5-3.0 as per customer
	B) Cold/Hot-rolled Steel
	C) Carbon Steel
Yield Strength	250 - 350 Mpa
Tensil Stress	350 Mpa-500 Mpa
Nominal Forming Speed(M/Min)	10-20	* Or According To Your Requirment
Forming Station	18-20	* According To Your Profile Drawings
Decoiler	Manual Decoiler	* Hydraulic Decoiler (Optional)
Driving System	Chain Drive	* Gearbox Drive (Optional)
Machine Structure	Steel Plates Welded	* Cast Iron Stands (Optional)
Rollers’ Material	GCr 15	* Cr12Mov (Optional)
Cutting System	Hydraulic Cut	* Saw Cut (Optional)
Boxing Unit	By Chain	* By Gearbox (Optional)
Welding Efficiency	Specification 50100±25 seconds/pcs, Specification 50120-140±30 seconds/pcs, Specification 50*160±35 seconds/pcs (Except for beams with unilateral error of >1.5mm)
Welding &Stacking Process	Stack the hanging pieces in order on the automatic hanging piece feeding platform,then input the signal,the machine starts to automatically load the hanging pieces,and at the same time,the robot automatically grabs the crossbeam to the specified position of the machine platform,starts welding,first welds the two sides,rotates 90 degrees and then welds the two sides to complete the welding,rotates to another station,and the robot takes the material to the finished product stacking,and the robot takes the material again,and the above actions are repeated. All the above actions are controlled and operated by the dedicated system for the crossbeam automatic line
Machine Color	Industrial Blue	* Or According To Your Requirment

Key Product Advantages

1. Flexible Customization: Customize material width, roller type and PLC brand per drawings, fitting special-shaped beams for high-end and intelligent shelves.

2. Durable Wear-Resistant Components: Heat-treated alloy steel rollers and cutting blades ensure low wear, adapting to small-batch and multi-specification customized production.

3. Multi-Profile Adaptation: Adjustable stations and speed fit various beam specifications, meeting personalized load-bearing and assembly requirements.

Quality & Safety Assurance

Certified by SGS and TUV Rheinland, the machine undergoes full-process quality inspection, ensuring compliance with global high-end storage equipment standards.

Global Service Support

Offer one-stop services including customized solution design, on-site debugging, maintenance training and lifelong accessory supply for global manufacturers.

Typical Applications

Suitable for premium beams of heavy-duty industrial racks, intelligent logistics racks, special environment storage shelves and high-end commercial display racks.

Online Inquiry