Product Description
Product Overview
Xinnuo Fully Automatic Rack Box Beam Roll Forming Machine is a cutting-edge integrated cold-forming system specifically developed for manufacturing high-rigidity box beams, which are core load-bearing components for heavy-duty pallet racks, industrial storage systems and large-scale logistics shelves. Integrating full-process unmanned operation, high-precision forming control and intelligent quality monitoring, it has become a core production asset for rack manufacturers in 125+ countries, perfectly adapting to the efficient production needs of storage facilities for machinery, automotive parts and bulk goods.
The machine is equipped with wear-resistant roller sets forged from imported German 1.2344 hot-work alloy steel. After vacuum quenching and 6-axis precision grinding, the roller surface hardness reaches HRC66, enabling stable processing of 1.8–4.8 mm Q420/Q460 high-strength carbon steel and zinc-aluminum-magnesium coated steel. Its servo-driven quick-change mold system completes specification switching within 10 minutes, supporting box beams with section sizes ranging from 160×85 mm to 420×210 mm, covering most mainstream heavy-duty rack specifications.
Technical Advantages
Precision Box-Beam Forming: Equipped with Mitsubishi high-torque servo motors and Siemens S7-1500 PLC with custom-developed box-beam forming algorithms, the machine maintains dimensional accuracy within ±0.12 mm and weld seam flatness below 0.28 mm/m, fully complying with ANSI MH16.3, DIN EN 15512 and GB/T 27924-2011 heavy-duty rack standards.
Integrated Unmanned Workflow: The whole production process includes automatic uncoiling, dual-sided precision leveling, multi-pass incremental box forming, online high-frequency welding, flange trimming and servo flying cutting. It completely eliminates manual intervention, shortens the production cycle by 68% and reduces material waste to 0.5%, significantly improving production efficiency and cost-effectiveness.
Heavy-Duty Production Capacity: A single unit can produce up to 130 sets of high-quality box beams per day, which is 5.2 times the output of semi-automatic equipment, easily meeting large-scale orders for industrial warehouse rack construction projects and bulk rack manufacturing.
Safety & Quality Assurance
The machine is equipped with 8-group high-sensitivity infrared safety gratings, emergency stop buttons at 5 key positions and a full-process safety interlock system, achieving a shutdown response time of 0.03 seconds to ensure operator safety. A 3D visual inspection system continuously monitors box beam wall thickness, section rigidity and weld strength in real time, automatically rejecting non-conforming products and ensuring each beam has a minimum load-bearing capacity of 3200 kg without deformation.
Material Compatibility
It specializes in processing high-performance materials for load-bearing components, including 1.8–4.8 mm Q420/Q460 high-strength carbon steel, hot-dip galvanized steel (zinc layer ≥ 220g/m²) and weather-resistant steel. The adaptive roller pressure control system (adjustable within 12–30 MPa) and constant-temperature water cooling technology effectively preserve material toughness and anti-corrosion performance, making the finished box beams suitable for outdoor stockyards, high-humidity workshops and cold storage environments.
Global One-Stop Service
Pre-sales Consulting: Provide multilingual technical support (English, German, Russian, Portuguese, Arabic), on-site factory layout planning and box beam load-bearing simulation optimization for special scenarios such as seismic zones and high-rise storage.
Sales Support: Offer customized heavy-duty packaging for key components to avoid transportation damage, provide professional industrial equipment customs clearance documents, arrange on-site installation and commissioning by certified engineers, and conduct 10-day in-depth training for operation, maintenance and quality control teams.
After-sales Service: Provide 24/7 on-call technical engineers (on-site support within 36 hours in key regions), 48-month warranty for core components (rollers, servo motors, welding units, PLC systems), lifetime maintenance guidance and free system upgrades for 6 years.
Certifications
CE | ISO9001:2015 | SGS | TUV Rheinland | ANSI MH16.3 | DIN EN 15512 | GB/T 27924-2011
Typical Applications
Box beam production for heavy-duty industrial pallet racks
High-load box beams for logistics hub high-density storage systems
Corrosion-resistant box beams for chemical and cold-chain storage racks
Specialized box beams for automotive, aerospace and mining equipment warehouses
