Product Overview
This machine is an economic and efficient option for mass shelf beam production, integrating user-friendly operation and low maintenance design. It balances production efficiency and cost control, helping small and medium-sized enterprises reduce operational costs while ensuring stable output quality.
Core Technical Specifications
Raw material: Cold-rolled steel, Galvanized steel (optional stainless / color-coated steel)
Material thickness: 1.5 – 3.0 mm
Roller material: GCr15 (or optional Cr12) alloy steel, heat treated (quenched / hardened)
Roller hardness: HRC 58 – 62° (depending on heat treatment)
Number of forming stations: 16 – 28 stations (profile dependent)
Forming (line) speed: 5 – 15 m/min (depending on profile & configuration)
Main motor power: 15 – 22 kW (depending on model)
Cutting / Shearing system:Hydraulic cutting (or saw-cut); cutting blades made of heat-treated Cr12 / Cr12MoV
Control system: PLC control (Siemens / Panasonic / Delta optional) — supports automatic forming, punching, cutting, length & quantity control
Decoiler: Manual or hydraulic decoiler (capacity configurable, e.g. 3t–5t)
Material width: As per customer’s profile drawing / specification
Power supply / Voltage: 380 V, 50 Hz, three-phase (customizable per customer requirement)
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Automatic Box Beam Roll Forming Line
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Machinable Material
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A) Galvanized Coil
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Thickness(MM):1.5-3.0 as per customer
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B) Cold/Hot-rolled Steel
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C) Carbon Steel
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Yield Strength
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250 - 350 Mpa
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Tensil Stress
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350 Mpa-500 Mpa
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Nominal Forming Speed(M/Min)
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10-20
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* Or According To Your Requirment
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Forming Station
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18-20
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* According To Your Profile Drawings
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Decoiler
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Manual Decoiler
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* Hydraulic Decoiler (Optional)
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Driving System
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Chain Drive
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* Gearbox Drive (Optional)
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Machine Structure
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Steel Plates Welded
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* Cast Iron Stands (Optional)
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Rollers’ Material
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GCr 15
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* Cr12Mov (Optional)
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Cutting System
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Hydraulic Cut
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* Saw Cut (Optional)
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Boxing Unit
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By Chain
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* By Gearbox (Optional)
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Welding Efficiency
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Specification 50*100±25 seconds/pcs, Specification 50*120-140±30 seconds/pcs, Specification 50*160±35 seconds/pcs (Except for beams with unilateral error of >1.5mm)
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Welding &Stacking Process
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Stack the hanging pieces in order on the automatic hanging piece feeding platform,then input the signal,the machine starts to automatically load the hanging pieces,and at the same time,the robot automatically grabs the crossbeam to the specified position of the machine platform,starts welding,first welds the two sides,rotates 90 degrees and then welds the two sides to complete the welding,rotates to another station,and the robot takes the material to the finished product stacking,and the robot takes the material again,and the above actions are repeated. All the above actions are controlled and operated by the dedicated system for the crossbeam automatic line
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Machine Color
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Industrial Blue
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* Or According To Your Requirment
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Key Product Advantages
1. High-Efficiency Mass Production: 5-15 m/min forming speed and integrated automatic workflow shorten production cycles, improving overall efficiency by 30% compared to traditional equipment.
2. Easy Operation & Low Training Cost: Intuitive PLC interface and simple operation process allow operators to master skills quickly, reducing personnel training expenses.
3. Low Maintenance Expense: Scientific structure design and wear-resistant core components (heat-treated rollers and blades) reduce replacement frequency and maintenance downtime costs.
Quality & Safety Assurance
Strict pre-delivery inspection and safety protection system ensure operational safety and stable performance, complying with international industrial standards and meeting mass production quality consistency requirements.
Global Service Support
Provide global logistics, on-site installation by professional engineers, 24/7 online technical assistance and lifelong maintenance guidance, reducing customer operational risks.
Typical Applications
Widely applied in mass production of beams for commercial chain store shelves, daily necessities storage racks, industrial warehouse shelving and logistics sorting center racks.