Product Overview
This green intelligent machine is tailored for eco-friendly shelf beam production, adopting energy-saving motors and closed process design. It reduces energy consumption and noise emissions while ensuring high precision and durability, fitting the green production needs of modern enterprises.
Core Technical Specifications
Raw material: Cold-rolled steel, Galvanized steel (optional stainless / color-coated steel)
Material thickness: 1.5 – 3.0 mm
Roller material: GCr15 (or optional Cr12) alloy steel, heat treated (quenched / hardened)
Roller hardness: HRC 58 – 62° (depending on heat treatment)
Number of forming stations: 16 – 28 stations (profile dependent)
Forming (line) speed: 5 – 15 m/min (depending on profile & configuration)
Main motor power: 15 – 22 kW (depending on model)
Cutting / Shearing system: Hydraulic cutting (or saw-cut); cutting blades made of heat-treated Cr12 / Cr12MoV
Control system: PLC control (Siemens / Panasonic / Delta optional) — supports automatic forming, punching, cutting, length & quantity control
Decoiler: Manual or hydraulic decoiler (capacity configurable, e.g. 3t–5t)
Material width: As per customer’s profile drawing / specification
Power supply / Voltage: 380 V, 50 Hz, three-phase (customizable per customer requirement)
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Automatic Box Beam Roll Forming Line
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Machinable Material
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A) Galvanized Coil
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Thickness(MM):1.5-3.0 as per customer
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B) Cold/Hot-rolled Steel
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C) Carbon Steel
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Yield Strength
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250 - 350 Mpa
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Tensil Stress
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350 Mpa-500 Mpa
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Nominal Forming Speed(M/Min)
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10-20
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* Or According To Your Requirment
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Forming Station
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18-20
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* According To Your Profile Drawings
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Decoiler
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Manual Decoiler
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* Hydraulic Decoiler (Optional)
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Driving System
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Chain Drive
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* Gearbox Drive (Optional)
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Machine Structure
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Steel Plates Welded
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* Cast Iron Stands (Optional)
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Rollers’ Material
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GCr 15
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* Cr12Mov (Optional)
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Cutting System
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Hydraulic Cut
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* Saw Cut (Optional)
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Boxing Unit
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By Chain
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* By Gearbox (Optional)
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Welding Efficiency
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Specification 50*100±25 seconds/pcs, Specification 50*120-140±30 seconds/pcs, Specification 50*160±35 seconds/pcs (Except for beams with unilateral error of >1.5mm)
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Welding &Stacking Process
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Stack the hanging pieces in order on the automatic hanging piece feeding platform,then input the signal,the machine starts to automatically load the hanging pieces,and at the same time,the robot automatically grabs the crossbeam to the specified position of the machine platform,starts welding,first welds the two sides,rotates 90 degrees and then welds the two sides to complete the welding,rotates to another station,and the robot takes the material to the finished product stacking,and the robot takes the material again,and the above actions are repeated. All the above actions are controlled and operated by the dedicated system for the crossbeam automatic line
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Machine Color
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Industrial Blue
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* Or According To Your Requirment
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Key Product Advantages
1. Energy-Saving & Eco-Friendly: Optimized motor design reduces energy consumption by 15%, and closed process minimizes noise (≤75dB) and waste emissions, complying with global green production standards.
2. Intelligent Lean Management: PLC system realizes real-time production data monitoring and precise parameter control, helping optimize processes and reduce resource waste.
3. Durable & Eco-Material Compatible: Heat-treated wear-resistant components ensure long service life, and compatibility with eco-friendly materials (stainless steel, color-coated steel) produces non-toxic, anti-rust beams.
Quality & Safety Assurance
Compliant with RoHS, REACH environmental standards and ISO9001:2015, holding relevant green certifications, ensuring the machine and produced beams meet eco-friendly and safety requirements.
Global Service Support
Provide green production solutions, energy-saving operation training, on-site commissioning and 24/7 after-sales support, helping customers achieve sustainable development.
Typical Applications
Ideal for green production of beams in eco-industrial parks, food cold-chain racks, green logistics centers, high-end commercial facilities and environmental protection storage systems.