Product Description
Product Overview
Our C Bracing Section Roll Forming Machine is a professional cold-forming equipment tailored for manufacturing C-type bracing components—the key structural parts ensuring the stability and anti-torsion performance of warehouse racks, logistics shelves, and storage systems. From the reinforced cast steel frame to the intelligent numerical control system, every module is engineered to deliver uniform section forming, fast specification switching, and stable batch production, serving as a core production tool for rack manufacturers in 95+ countries.
The machine is equipped with wear-resistant roller sets made from imported Swiss 20CrNiMo alloy steel. After carburizing quenching and precision grinding, the roller surface hardness reaches HRC63, ensuring deformation-free forming when processing1.0–2.5 mm hot-dip galvanized steel, cold-rolled steel, and color-coated steel. Its modular quick-change roller structure enables mold replacement within 18 minutes, supporting C bracing sections with widths from 100mm to 300mm and heights from 50mm to 150mm, perfectly matching mainstream shelf specifications.
Technical Advantages
Precision Section Control: Adopting Panasonic high-precision servo motors and Siemens S7-1200 PLC control, the machine maintains C bracing dimensional accuracy within ±0.2 mm and section straightness below 0.3 mm/m, fully complying with GB/T 27924-2011 and ANSI MH16.1 shelf safety standards.
Integrated Efficient Production: The one-stop workflow covers automatic material feeding, pre-leveling, C-type forming, multi-station punching, and servo cutting—eliminating secondary processing of bracing ends. This reduces total production time by 50% and lowers material waste to less than 1.1%.
High Batch Productivity: A single machine can produce up to 180 sets of C bracing sections per day, which is 3 times the output of traditional manual forming equipment, efficiently meeting the large-scale demand of shelf assembly projects.
Safety & Quality Assurance
To ensure operational safety and product consistency, the machine is equipped with dual-beam infrared safety gratings and emergency stop buttons that trigger shutdown within 0.05 seconds. A laser inspection system real-time monitors C bracing section thickness, hole position accuracy, and edge smoothness, ensuring each finished component can bear 1000 kg per piece without deformation, effectively enhancing the overall stability of the shelf.
Material Compatibility
The machine supports a variety of mainstream materials for shelf bracing, including 1.0–2.5 mm hot-dip galvanized steel (zinc layer thickness 80-150g/m²), cold-rolled steel, and polyester color-coated steel. Through adaptive roller pressure control (adjustable within 5–18 MPa) and constant-temperature cooling technology, it preserves the material’s anti-corrosion coating and structural toughness, making finished C bracing suitable for dry warehouses, cold storage, and humid logistics environments.
One-Stop Global Service
We provide comprehensive service solutions covering the entire equipment lifecycle:
Pre-sales consulting: Multilingual technical support (English, Spanish, Russian, Arabic), on-site production line planning, and C bracing specification optimization based on shelf load-bearing requirements.
Sales support: Professional packaging to prevent roller damage during transportation, industrial equipment customs clearance agency, on-site installation & commissioning, and 4-day systematic training for operation and maintenance teams.
After-sales service: 24/7 online technical assistance via video call, 30-month warranty for core components (rollers, servo motors, PLC), lifetime maintenance guidance, and free software upgrades for 4 years.
Certifications
CE | ISO9001 | SGS | TUV | ANSI MH16.1 | DIN EN 15512
Typical Applications
C bracing production for industrial warehouse racks
Stabilizing components for logistics center storage shelves
Corrosion-resistant C bracing for cold-chain and food storage racks
Lightweight bracing parts for supermarket and retail store shelves