Product Description
Product Overview
Our Shutter Rack Support Rail Roll Forming Machine is a specialized cold-forming system engineered for manufacturing shutter rack support rails—core structural components that fix and stabilize shutter mechanisms on storage racks. Tailored for intelligent warehouses, logistics centers, and high-density storage facilities, it integrates shutter-structure, high-precision forming, and continuous production, serving rack manufacturers in 102+ countries.
Equipped with roller sets forged from imported German 1.2344 alloy steel, after vacuum carburizing and 5-axis grinding, the roller surface hardness reaches HRC65. It stably processes 1.2–3.0 mm Q355B carbon steel, hot-dip galvanized steel, and zinc-aluminum-magnesium steel. The servo quick-change system completes mold replacement within 16 minutes, supporting support rails with widths 80–250 mm and heights 40–120 mm.
Technical Advantages
Precision Structural Control: Adopting Yaskawa high-torque servo motors and Siemens S7-1500 PLC, the machine maintains support rail dimensional accuracy within ±0.18 mm and rail straightness below 0.3 mm/m, complying with GB/T 27924-2011 and ANSI MH16.3 standards.
Integrated Production Flow: Automatic uncoiling → dual-sided leveling → forming → hole punching → precision cutting, reducing production time by 58% and material waste to 0.9%, no secondary processing needed.
Industrial-Grade Productivity: Single machine produces up to170 sets of support rails daily, 3.5 times the output of traditional equipment, meeting bulk orders for shutter rack projects.
Safety & Quality Assurance
6-group infrared safety gratings and dual emergency stops achieve 0.04s shutdown response. 3D laser inspection monitors rail thickness and slot position in real time, ensuring each rail bears 1200 kg+ without deformation, stabilizing the shutter mechanism.
Material Compatibility & Service
Supports 1.2–3.0 mm Q355B steel, galvanized steel (zinc layer ≥ 180g/m²), and weather-resistant steel. Adaptive roller pressure (9–22 MPa) preserves material performance.
Global service covers pre-sales layout planning, on-site installation training, and 36-month core component warranty, with 24/7 technical support.
Certifications & Applications
Certifications: CE | ISO9001 | SGS | TUV | ANSI MH16.3
Applications: Support rail production for intelligent shutter racks, logistics center storage racks, cold-chain shutter racks, and industrial high-density storage racks.
