Product Overview
The High Efficiency Customizable Racking Beam Roll Form Machine is a professional integrated automated production line engineered for manufacturing high-precision, high-strength racking beams—core components of heavy-duty storage racks, intelligent logistics centers, and large-scale industrial warehouses. This advanced production system integrates precise forming, reliable welding, and efficient cutting technologies, enabling stable mass production while supporting personalized customization of racking beam specifications. It has won wide recognition from global rack manufacturers for its superior performance and flexible adaptability.
Production Line Configuration
To achieve a seamless and automated production process, the entire line is equipped with a full set of high-performance components, including decoiler, roll forming system, laser welding device, saw cutting system, electric control system, out tables, etc. Each module is meticulously designed and perfectly matched, covering all links from raw material uncoiling to finished product output. This integrated design minimizes manual intervention, effectively improving production efficiency and ensuring consistent product quality.
Core Technical Specifications
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Suitable Plate Material: thickness 1.5-2.0mm, Galvanized steel or blank steel, compatible with mainstream racking beam raw materials
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Working Speed: about 8-12 meters / min, balancing high production efficiency and forming precision
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Forming Steps: about 22 stations, ensuring uniform stress distribution during forming, with excellent section shape and structural stability of finished beams
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Material of Roller: Gcr15, Quench HRC58-62 Plated Chrome, featuring strong wear resistance and deformation resistance, extending equipment service life
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Material of Shaft: 45# Advanced Steel (Diameter: 76mm), thermal refining, providing robust load-bearing capacity and stable transmission performance
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Driven system: Chain drive, ensuring stable power transmission, low operating noise, and reliable long-term operation
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Main Power with reducer: 15KW WH Chinese Famous, delivering sufficient and stable power to support continuous mass production
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Cutting: Saw cutting, achieving smooth cutting surfaces, high length precision, and no burrs on finished products
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Control System: The whole machine is controlled by industry computer-PLC, equipped with Delta PLC (Japan) supporting English and Chinese Language for intuitive operation and real-time production monitoring
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Encoder: Omron (Japan), ensuring accurate control of forming position and working speed
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Electric parts: Schneider, guaranteeing the safety, stability, and long service life of the electrical system
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The outline of the machine:about 20 meters*1.0meter*1.2 meters, with a compact and reasonable layout that saves factory floor space
Global Comprehensive Service
Pre-sales Consulting
We provide multilingual technical support (English, German, Russian, Spanish, Arabic), on-site factory layout planning, and customized production solutions according to customers' specific product specifications, material characteristics, and production scales.
Sales Support
Professional packaging is adopted for the entire production line to prevent damage during transportation. We provide complete industrial equipment customs clearance documents and arrange professional engineers to conduct on-site installation, commissioning, and debugging. Systematic training on equipment operation, maintenance, and quality control is provided for customer teams to ensure proficient use.
After-sales Service
24/7 online technical assistance is available to solve customer problems in a timely manner. On-site maintenance support is provided within 48 hours in key regions. We offer a long-term warranty for core components, lifelong maintenance guidance, and free software upgrade services to ensure the continuous and stable operation of the production line.
Certifications
CE | ISO9001:2015 | SGS | TUV Rheinland
Typical Applications
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Production of high-strength racking beams for intelligent pallet racking systems
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Manufacturing of heavy-duty racking beams for logistics center storage racks
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Customized production of racking beams for industrial warehouse storage systems
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Production of corrosion-resistant racking beams for cold-chain storage and chemical storage racks
