Product Overview
This machine is a high-efficiency economic option for mass shelf beam production. It integrates user-friendly operation and low maintenance design, reducing labor and operational costs while ensuring stable output, ideal for cost-sensitive storage equipment manufacturers.
Core Technical Specifications
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Raw material: Cold-rolled steel, Galvanized steel (optional stainless / color-coated steel)
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Material thickness: 1.5 – 3.0 mm
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Roller material: GCr15 (or optional Cr12) alloy steel, heat treated (quenched / hardened)
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Roller hardness: HRC 58 – 62° (depending on heat treatment)
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Number of forming stations: 16 – 28 stations (profile dependent)
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Forming (line) speed: 5 – 15 m/min (depending on profile & configuration)
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Main motor power: 15 – 22 kW (depending on model)
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Cutting / Shearing system:Hydraulic cutting (or saw-cut); cutting blades made of heat-treated Cr12 / Cr12MoV
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Control system: PLC control (Siemens / Panasonic / Delta optional) — supports automatic forming, punching, cutting, length & quantity control
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Decoiler: Manual or hydraulic decoiler (capacity configurable, e.g. 3t–5t)
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Material width: As per customer’s profile drawing / specification
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Power supply / Voltage: 380 V, 50 Hz, three-phase (customizable per customer requirement)
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Automatic Box Beam Roll Forming Line
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Machinable Material
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A) Galvanized Coil
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Thickness(MM):1.5-3.0 as per customer
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B) Cold/Hot-rolled Steel
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C) Carbon Steel
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Yield Strength
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250 - 350 Mpa
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Tensil Stress
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350 Mpa-500 Mpa
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Nominal Forming Speed(M/Min)
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10-20
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* Or According To Your Requirment
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Forming Station
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18-20
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* According To Your Profile Drawings
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Decoiler
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Manual Decoiler
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* Hydraulic Decoiler (Optional)
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Driving System
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Chain Drive
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* Gearbox Drive (Optional)
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Machine Structure
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Steel Plates Welded
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* Cast Iron Stands (Optional)
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Rollers’ Material
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GCr 15
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* Cr12Mov (Optional)
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Cutting System
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Hydraulic Cut
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* Saw Cut (Optional)
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Boxing Unit
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By Chain
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* By Gearbox (Optional)
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Welding Efficiency
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Specification 50*100±25 seconds/pcs, Specification 50*120-140±30 seconds/pcs, Specification 50*160±35 seconds/pcs (Except for beams with unilateral error of >1.5mm)
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Welding &Stacking Process
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Stack the hanging pieces in order on the automatic hanging piece feeding platform,then input the signal,the machine starts to automatically load the hanging pieces,and at the same time,the robot automatically grabs the crossbeam to the specified position of the machine platform,starts welding,first welds the two sides,rotates 90 degrees and then welds the two sides to complete the welding,rotates to another station,and the robot takes the material to the finished product stacking,and the robot takes the material again,and the above actions are repeated. All the above actions are controlled and operated by the dedicated system for the crossbeam automatic line
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Machine Color
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Industrial Blue
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* Or According To Your Requirment
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Key Product Advantages
1. High-Efficiency Mass Production: 5-15 m/min forming speed and integrated workflow shorten production cycles, improving overall efficiency by 35%.
2. Easy Operation: Intuitive PLC interface allows quick mastery, reducing training costs and human errors for large-scale production.
3. Low Maintenance Cost: Scientific structure design enables easy component access, with long-life core parts reducing replacement and downtime expenses.
Quality & Safety Assurance
Strict pre-delivery inspection and safety protection system ensure operational safety and stable performance, complying with international industrial standards.
Global Service Support
Provide global logistics, on-site installation by professional engineers, 24/7 online technical assistance and lifelong maintenance guidance.
Typical Applications
Widely applied in mass production of beams for commercial supermarket shelves, daily necessities storage racks, industrial warehouse shelving and chain store racks.