Product Description
Product Overview
Xinnuo C Bracing Section Roll Forming Machine is a professional cold-forming equipment specifically designed for manufacturing high-precision C-type bracing sections, which are essential structural components to enhance the stability and anti-torsion performance of storage racks, logistics shelves and industrial storage systems. Integrating modular forming technology, rapid mold switching capability and continuous batch production performance, it has become a reliable production tool for rack manufacturers in 100+ countries, widely applied in dry warehouses, cold storage, retail stores and logistics distribution centers.
The machine is equipped with high-wear-resistant roller sets made of imported Japanese SUJ2 alloy steel. After vacuum quenching and 5-axis precision grinding, the roller surface hardness reaches HRC63, enabling stable processing of 1.0–2.5 mm hot-dip galvanized steel, cold-rolled steel and polyester color-coated steel. Its quick-change modular roller structure allows mold replacement within 15 minutes, supporting C bracing sections with widths ranging from50mm to 200mm and heights from 30mm to 100mm, perfectly matching global mainstream shelf specifications.
Technical Advantages
Precision Dimensional Control: Adopting Delta high-precision servo motors and Siemens S7-1200 PLC control system, the machine maintains the dimensional accuracy of C bracing sections within ±0.2 mm and the section straightness below 0.3 mm/m, fully complying with international standards such as ANSI MH16.1, DIN EN 15512 and GB/T 27924-2011.
Efficient Integrated Production: The one-stop production workflow covers automatic material feeding, pre-leveling, C-type section forming, multi-station precise punching and servo fixed-length cutting. This integrated process eliminates secondary processing procedures, reduces production time by 52% and lowers material waste rate to less than 1.1%.
Stable Batch Productivity: A single machine can produce up to 180 sets of C bracing sections per day, which is 3 times the output of traditional manual forming equipment, effectively meeting the large-scale production needs of shelf assembly projects.
Safety & Quality Assurance
To ensure operational safety and product consistency, the machine is equipped with dual-beam infrared safety gratings and emergency stop buttons at key positions, achieving a shutdown response time of0.05 seconds. A high-precision laser inspection system real-time monitors the thickness of C bracing sections, the accuracy of punching positions and the smoothness of edges, automatically marking unqualified products and ensuring each finished bracing section can bear 800 kg per piece without deformation, further enhancing the overall structural stability of the shelves.
Material Compatibility
The machine supports a variety of mainstream shelf bracing materials, including 1.0–2.5 mm hot-dip galvanized steel (zinc layer thickness 80-150g/m²), cold-rolled steel and polyester color-coated steel. With the adaptive roller pressure control system (adjustable within 5–18 MPa) and constant-temperature cooling technology, it can effectively protect the surface coating of materials and maintain their structural toughness, making the finished C bracing sections suitable for various harsh storage environments.
Global One-Stop Service
Pre-sales Consulting: Provide multilingual technical support (English, Spanish, Russian, Arabic), on-site production line layout planning and optimize C bracing section specifications according to the actual load-bearing requirements of shelves.
Sales Support: Offer professional packaging for core components (rollers, servo motors) to avoid damage during transportation, undertake industrial equipment customs clearance procedures, and arrange on-site installation, commissioning and 4-day systematic training for operation and maintenance teams.
After-sales Service: Provide 24/7 online technical assistance through video calls, offer 30-month warranty for core components, provide lifetime maintenance guidance and free software system upgrades for 4 years.
Certifications
CE | ISO9001:2015 | SGS | TUV | ANSI MH16.1 | DIN EN 15512
Typical Applications
C bracing section production for industrial warehouse racks
Reinforcement components manufacturing for retail store display shelves
Corrosion-resistant C bracing production for cold-chain storage racks
Lightweight reinforcement parts production for office and household storage shelves
