Product Description
Product Overview
Xinnuo’s Automatic Storage Rack Beam Roll Forming Machine Line is an integrated high-efficiency production system designed exclusively for manufacturing heavy-duty, precision-engineered storage rack beams. As the core equipment for intelligent warehouses, industrial logistics hubs, and high-density storage facilities, it integratesfull-process automation, adaptive forming technology, and intelligent quality monitoring, serving rack manufacturers in 120+ countries with reliable solutions for medium to ultra-heavy load-bearing beam production.
The line features wear-resistant roller sets crafted from imported Austrian 20CrMnTi alloy steel, vacuum carburizing and 6-axis precision grinding, achieving a roller surface hardness ofHRC66. It stably processes 1.5–4.2 mm Q355B/Q460 high-strength carbon steel, hot-dip galvanized steel, and zinc-aluminum-magnesium coated steel. The servo-driven quick-change mold system enables specification switching within 14 minutes, supporting beam widths from 200mm to 650mm and heights from120mm to 320mm to match diverse rack design requirements.
Technical Advantages
Ultra-Precision Forming Control: Equipped with Fanuc high-torque servo motors and Siemens S7-1500 PLC with custom-developed forming algorithms, the line maintains beam dimensional accuracy within ±0.15 mm and flange straightness below 0.28 mm/m, fully complying with ANSI MH16.3, GB/T 27924-2011, and DIN EN 15512 international standards.
Unmanned Production Workflow: The integrated process covers automatic uncoiling, dual-sided precision leveling, multi-pass incremental forming, online CNC punching, flange trimming, and servo flying cutting—eliminating manual intervention entirely. This reduces production cycle time by 68% and lowers material waste to 0.7%, significantly improving production efficiency and cost-effectiveness.
Heavy-Duty Productivity: A single production line can deliver up to 180 sets of high-quality storage rack beams per day, 4.5 times the output of semi-automatic lines, easily meeting large-scale orders for intelligent warehouse construction projects and bulk rack manufacturing.
Safety & Quality Assurance
The line is equipped with 8-group high-sensitivity infrared safety gratings, dual emergency stop systems, and a safety interlock mechanism, achieving a shutdown response time of0.03 seconds to ensure operator safety. A 3D laser visual inspection system continuously monitors beam wall thickness, weld seam integrity, and hole position accuracy, automatically rejecting non-conforming products and guaranteeing each beam’s minimum load-bearing capacity of 2500 kg without deformation.
Material Compatibility
It supports a wide range of high-performance materials for load-bearing components, including 1.5–4.2 mm Q355B/Q460 high-strength carbon steel, hot-dip galvanized steel (zinc layer ≥ 200g/m²), and weather-resistant steel. The adaptive roller pressure control system (adjustable within 12–30 MPa) and circulating constant-temperature cooling technology preserve material toughness and anti-corrosion performance, making finished beams suitable for harsh environments such as outdoor stockyards, cold storage, and chemical warehouses.
Global One-Stop Service
Pre-sales Consulting: Multilingual technical support (English, German, Russian, Portuguese, Arabic), on-site factory layout planning, and beam load-bearing simulation and optimization for special scenarios (e.g., seismic zones, high-rise storage).
Sales Support: Customized heavy-duty packaging to prevent transportation damage, professional industrial equipment customs clearance documentation, on-site installation and commissioning by certified engineers, and 10-day comprehensive training for operation, maintenance, and quality control teams.
After-sales Service: 24/7 on-call technical assistance (key regions provide on-site support within 36 hours), 48-month warranty for core components (rollers, servo motors, PLC systems, welding units), lifetime maintenance guidance, and free software and firmware upgrades for 6 years.
Certifications
CE | ISO9001:2015 | SGS | TUV Rheinland | ANSI MH16.3 | DIN EN 15512 | GB/T 27924-2011
Typical Applications
High-load beam production for intelligent pallet racking systems
Heavy-duty beams for logistics center high-density storage racks
Corrosion-resistant beams for cold-chain and chemical storage racks
Specialized beams for automotive, aerospace, and mining equipment warehouses
Medium-duty beams for retail and commercial storage shelving systems
