Product Overview
This machine is a flexible customized solution for shelf beam production, designed to adapt to diverse profile requirements and regional standards. With configurable core components and multi-material compatibility, it delivers high-quality beams for various storage scenarios, from commercial shelves to special environment racks.
Core Technical Specifications
Raw material: Cold-rolled steel, Galvanized steel (optional stainless / color-coated steel)
Material thickness: 1.5 – 3.0 mm
Roller material: GCr15 (or optional Cr12) alloy steel, heat treated (quenched / hardened)
Roller hardness: HRC 58 – 62° (depending on heat treatment)
Number of forming stations: 16 – 28 stations (profile dependent)
Forming (line) speed: 5 – 15 m/min (depending on profile & configuration)
Main motor power: 15 – 22 kW (depending on model)
Cutting / Shearing system: Hydraulic cutting (or saw-cut); cutting blades made of heat-treated Cr12 / Cr12MoV
Control system: PLC control (Siemens / Panasonic / Delta optional) — supports automatic forming, punching, cutting, length & quantity control
Decoiler:Manual or hydraulic decoiler (capacity configurable, e.g. 3t–5t)
Material width: As per customer’s profile drawing / specification
Power supply / Voltage: 380 V, 50 Hz, three-phase (customizable per customer requirement)
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Automatic Box Beam Roll Forming Line
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Machinable Material
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A) Galvanized Coil
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Thickness(MM):1.5-3.0 as per customer
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B) Cold/Hot-rolled Steel
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C) Carbon Steel
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Yield Strength
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250 - 350 Mpa
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Tensil Stress
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350 Mpa-500 Mpa
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Nominal Forming Speed(M/Min)
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10-20
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* Or According To Your Requirment
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Forming Station
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18-20
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* According To Your Profile Drawings
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Decoiler
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Manual Decoiler
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* Hydraulic Decoiler (Optional)
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Driving System
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Chain Drive
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* Gearbox Drive (Optional)
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Machine Structure
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Steel Plates Welded
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* Cast Iron Stands (Optional)
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Rollers’ Material
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GCr 15
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* Cr12Mov (Optional)
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Cutting System
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Hydraulic Cut
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* Saw Cut (Optional)
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Boxing Unit
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By Chain
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* By Gearbox (Optional)
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Welding Efficiency
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Specification 50*100±25 seconds/pcs, Specification 50*120-140±30 seconds/pcs, Specification 50*160±35 seconds/pcs (Except for beams with unilateral error of >1.5mm)
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Welding &Stacking Process
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Stack the hanging pieces in order on the automatic hanging piece feeding platform,then input the signal,the machine starts to automatically load the hanging pieces,and at the same time,the robot automatically grabs the crossbeam to the specified position of the machine platform,starts welding,first welds the two sides,rotates 90 degrees and then welds the two sides to complete the welding,rotates to another station,and the robot takes the material to the finished product stacking,and the robot takes the material again,and the above actions are repeated. All the above actions are controlled and operated by the dedicated system for the crossbeam automatic line
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Machine Color
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Industrial Blue
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* Or According To Your Requirment
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Key Product Advantages
1. Flexible Customization Capacity: Customize material width, roller type and PLC brand per customer drawings, perfectly fitting special-shaped beam profiles for non-standard storage racks.
2. Multi-Material & Profile Adaptation: Compatible with galvanized, stainless and color-coated steel, adapting to 16-28 forming stations for diverse beam specifications and load-bearing demands.
3. Regional Standard Compatibility: Customizable power supply and process design, meeting different regional industrial standards and customer production site requirements.
Quality & Safety Assurance
Certified by SGS and TUV Rheinland, the machine undergoes full-process quality inspection, from component incoming to final assembly, ensuring each beam meets high-precision and durability standards.
Global Service Support
Offer one-stop services including customized solution design, on-site debugging, maintenance training and lifelong accessory supply, supporting customers’ personalized production needs.
Typical Applications
Suitable for producing beams for commercial supermarket shelves, intelligent logistics racks, cold-chain warehouse shelving, special environment storage racks and high-end display racks.