Product Description
Product Overview
Our Rack Shelf Stiffener Roll Forming Machine is a professional cold-forming equipment tailored for manufacturing shelf stiffeners—key structural parts that enhance the anti-deformation and load-bearing capacity of warehouse racks, retail shelves, and logistics storage systems. From the reinforced steel chassis to the intelligent control module, every component is engineered to deliver uniform section forming, fast specification switching, and stable batch production, serving as a core tool for rack manufacturers in 98+ countries.
The machine is equipped with wear-resistant roller sets made from imported Japanese SUJ2 alloy steel. After vacuum quenching and precision grinding, the roller surface hardness reaches HRC63, ensuring deformation-free forming when processing 1.0–2.5 mm hot-dip galvanized steel, cold-rolled steel, and color-coated steel. Its modular quick-change structure enables mold replacement within 15 minutes, supporting stiffeners with widths from 50mm to 200mm and heights from 30mm to 100mm, perfectly matching mainstream shelf specifications.
Technical Advantages
Precision Dimensional Control: Adopting Delta high-precision servo motors and Siemens S7-1200 PLC, the machine maintains stiffener dimensional accuracy within ±0.2 mm and section straightness below 0.3 mm/m, fully complying with GB/T 27924-2011 and ANSI MH16.1 shelf safety standards.
Integrated Efficient Production: The one-stop workflow covers automatic feeding, pre-leveling, stiffener forming, multi-station punching, and servo cutting—eliminating secondary processing. This reduces production time by 50% and lowers material waste to less than 1.2%.
High Batch Productivity: A single machine can produce up to 180 sets of stiffeners per day, 3 times the output of traditional manual equipment, efficiently meeting the large-scale demand of shelf assembly projects.
Safety & Quality Assurance
To ensure operational safety and product consistency, the machine is equipped with dual infrared safety gratings and emergency stop buttons that trigger shutdown within 0.05 seconds. A laser inspection system real-time monitors stiffener thickness, hole position accuracy, and edge smoothness, ensuring each finished component can bear 800 kg per piece without deformation, effectively enhancing the overall stability of the shelf.
Material Compatibility
The machine supports a variety of mainstream materials for shelf stiffeners, including 1.0–2.5 mm hot-dip galvanized steel (zinc layer thickness 80-150g/m²), cold-rolled steel, and polyester color-coated steel. Through adaptive roller pressure control (adjustable within5–18 MPa) and constant-temperature cooling, it preserves the material’s anti-corrosion coating and structural toughness, making finished stiffeners suitable for dry warehouses, cold storage, and humid logistics environments.
One-Stop Global Service
Pre-sales consulting: Multilingual technical support (English, Spanish, Russian, Arabic), on-site production line planning, and stiffener specification optimization based on shelf load-bearing requirements.
Sales support: Professional packaging to prevent roller damage, industrial equipment customs clearance, on-site installation & commissioning, and 4-day systematic training for operation and maintenance teams.
After-sales service: 24/7 online technical assistance, 30-month warranty for core components (rollers, servo motors, PLC), lifetime maintenance guidance, and free software upgrades for 4 years.
Certifications
CE | ISO9001 | SGS | TUV | ANSI MH16.1 | DIN EN 15512
Typical Applications
Stiffener production for industrial warehouse racks
Reinforcement components for retail store display shelves
Corrosion-resistant stiffeners for cold-chain storage racks
Lightweight reinforcement parts for office and home storage shelves
