The Shelf Rack Roll Forming Machine is optimized for high-speed, high-volume production, designed to meet the demands of large-scale storage system manufacturers who need to deliver large quantities of quality uprights within tight deadlines. Its advanced servo-driven forming system enables a maximum forming speed of 18 m/min, significantly increasing production throughput compared to traditional semi-automated roll forming machines. ThePLC control system automates the entire production process, from material feeding and forming to cutting and stacking, reducing manual intervention and minimizing the risk of human error, which is crucial for maintaining consistent quality in high-volume production.
The machine’s forming section consists of 12 to 20 precision stations, each engineered to minimize friction and ensure smooth material flow, even at high speeds. The tooling is made from high-hardness steel with a hardness of HRC 58-62, ensuring wear resistance and long service life, even during continuous operation. The material feeding system uses a servo motor with a positioning accuracy of ±0.5 mm, ensuring that the material is fed evenly and accurately, reducing scrap and improving material utilization. The optional flying cut system allows the machine to cut profiles while in motion, eliminating the need to stop the line, further boosting production efficiency.
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Parameter
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Specification
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Machine Type
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Shelf Rack Roll Forming Machine
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Material Thickness
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1.0 ~ 3.5 mm
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Material Width
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50 ~ 250 mm
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Forming Stations
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12 ~ 20 stations
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Max Forming Speed
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10 ~ 18 m/min
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Decoiler
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Manual / Hydraulic / Motorized
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Cutting Method
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Flying Cut / Hydraulic Shear
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Drive System
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Electric / PLC Control
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Power
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20 ~ 35 kW
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Machine Dimensions (L×W×H)
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10–14 m × 1.5 m × 1.8 m
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Machine Weight
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7 ~ 14 tons
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Tolerance
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±1 mm
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Suitable Material
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Cold Rolled Steel / Galvanized Steel
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Optional Features
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Automatic Punching,Stacking,Labeling
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Built with stability in mind, the machine features a heavy-duty base weighing 7 tons to 14 tons, which absorbs vibrations during high-speed operation, ensuring dimensional accuracy and preventing machine wear. The cutting system, whether flying cut or hydraulic shear, delivers clean, burr-free edges, eliminating the need for secondary finishing operations and saving time and labor costs. The machine’s compact design, with a length of 10 m to 14 m, makes it suitable for most factory layouts, while its easy-to-maintain structure ensures minimal downtime for maintenance and repairs. For manufacturers looking to scale up production and meet growing market demand, this high-speed Shelf Rack Roll Forming Machine offers the perfect balance of speed, precision, and reliability.
