Product Description
Product Overview
Our Steel Shelving Rack Roll Forming Machine is a professional cold-forming solution tailored for manufacturing high-strength components (uprights, beams, laminates) of steel shelving—essential for industrial warehouses, logistics hubs, and commercial storage. From the anti-deformation welded steel frame to the intelligent touch-control system, every module is engineered to deliver precision forming, fast mold change, and low operational cost, becoming a core production tool for shelving manufacturers in 100+ countries.
The machine features wear-resistant roller sets made from imported Japanese SUJ2 alloy steel. After vacuum quenching and precision grinding, the roller surface hardness reaches HRC64, ensuring stable forming when processing 1.0–3.2 mm hot-dip galvanized steel, cold-rolled steel, and Q355 high-strength steel. Its modular quick-change structure enables mold replacement within 20 minutes, supporting shelving components with widths from 300mm to 1000mm and heights up to 5000mm.
Technical Advantages
High-Precision Control System: Equipped with Delta servo motors and Siemens S7-1200 PLC, the machine maintains component dimensional accuracy within±0.25 mm and surface flatness below 0.4 mm/m, fully complying with GB/T 27924-2011 and ANSI MH16.1 standards.
Integrated Production Flow: The one-stop workflow of automatic feeding, pre-leveling, forming, multi-station punching, and servo cutting eliminates secondary processing, reducing production time by 55% and lowering material waste to less than 1.2%.
Efficient Batch Production: A single machine can produce up to 150 sets of shelving components daily, 3 times the output of traditional equipment, easily meeting bulk orders from logistics and retail industries.
Safety & Quality Assurance
To ensure operational safety and product consistency, the machine is equipped with dual infrared safety gratings that trigger shutdown within 0.05 seconds. A laser inspection system real-time monitors edge straightness and hole position accuracy, automatically rejecting non-conforming products. Finished components can stably bear 1200 kg per layer, guaranteeing shelving structural safety.
Material Compatibility
The machine supports diverse steel materials, including 1.0–3.2 mm hot-dip galvanized steel (zinc layer ≥ 120g/m²), cold-rolled steel, and color-coated steel. Through adaptive roller pressure control (adjustable within 6–20 MPa) and constant-temperature cooling, it preserves material anti-corrosion performance and toughness, making finished shelving suitable for dry warehouses, cold storage, and humid workshops.
One-Stop Global Service
We provide comprehensive services covering the equipment lifecycle:
Pre-sales consulting: Multilingual support (English, Spanish, Russian, Arabic), on-site production line planning, and component specification optimization.
Sales support: Professional customs clearance, international shipping, on-site installation & commissioning, and 4-day operator training.
After-sales service: 24/7 online technical assistance, 30-month warranty for core components (rollers, servo motors), and lifelong maintenance guidance.
Certifications
CE | ISO9001 | SGS | TUV | ANSI MH16.1 | DIN EN 15512
Typical Applications
Steel shelving production for industrial warehouses
Heavy-duty rack components for logistics centers
Corrosion-resistant shelving for cold-chain storage
Commercial shelving parts for supermarkets and retail stores