Market Competitive Edge & Downstream Industrial Chain Value Focus
Xinnuo’s independently developed Butterfly Holes Upright Roll Forming Machine builds obvious core market competitive advantages for downstream light-duty shelving manufacturers from finished product differentiation, comprehensive production cost control and flexible order response capability three dimensions, helping equipment buyers stand out amid fiercely competitive global low-medium load storage rack market by producing unique bolt-free butterfly hole uprights with max 150KG single-layer shelf bearing capacity for household, retail and small industrial storage scenarios, with fixed applicable raw material thickness locked at 1.2~1.5mm cold rolled steel and galvanized steel two mainstream industrial substrates. The exclusive inline integrated five-process automatic design (decoller-leveler-hydraulic puncher-roll former-hydraulic cutter) realizes uninterrupted full-line production with maximum rated speed hitting 20 meters per minute, far surpassing traditional scattered multi-workstation manual-assisted production line’s limited output capacity; higher daily finished upright yield enables clients to accept large bulk shelf orders with tight delivery deadline which small-scale factories equipped with low-efficiency outdated equipment cannot fulfill, grabbing high-volume long-term cooperation orders from large chain supermarket, home furnishing brand and cross-border storage rack export enterprises to expand business scale rapidly.
The unique inline hydraulic punching station with dual-set customized 60*35mm Cr12MOV butterfly hole molds (HRC60~62° hardness driven by5.5KW hydraulic motor) forms proprietary butterfly aperture layout on upright during cold forming pass in one go, finished upright cancels bolt-dependent assembly structure entirely so downstream shelf producers save massive procurement expense on assorted fastening bolts and corresponding bolt installation labor cost during finished shelf assembly, lowering overall finished shelf production cost and boosting product price advantage in terminal retail market compared with common bolt-assembled shelves using regular round-hole uprights processed by ordinary roll forming machines. Central forming section’s 20 groups customizable GCr15 forming rollers (HRC57-59°+mirror polishing)+5 straightening rollers with gearbox enclosed transmission plus attached water cooling system secure long-term stable forming precision with finished upright dimensional tolerance controlled within ≤0.5mm via terminal stop-then-cut Cr12MOV(HRC57-59°) hydraulic cutting unit, consistent high-precision finished product quality helps clients build stable high-reputation shelf brand to win repeat customer orders in competitive storage equipment market.
Features &Specification
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Parament
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Specification
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Suitable material
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HCR Coil / Carbon Steel Coil,GI Coil
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Material Thickness
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1.2-1.5mm
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Working speed
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1~20m/min
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Profile
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60/80*35mm
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Front-end decoller supporting max 3000kgs bulk steel coil (1400mm outer diameter,460~520mm inner diameter,500mm width) allows bulk raw material procurement to obtain lower unit steel purchase cost from steel suppliers, integrated automatic design cuts on-site required production staff quantity to merely 1~2 operators to slash monthly labor expenditure significantly; full machine’s core Schneider electric component-based control system under 380V/50HZ/3PH power supply features intuitive baffle-based length setting and transducer speed adjustment to shorten specification switching setup time between different upright production batches, improving small customized sample order response speed to capture high-margin personalized custom shelf orders scattered across niche market segments. Xinnuo’s comprehensive 1-year official warranty covering machine frame, all dies and core electric spare parts reduces client’s unexpected post-purchase maintenance capital expenditure risk, professional after-sales technical team also provides regular seasonal equipment maintenance reminder service to extend machine effective service life and stabilize long-term production efficiency for users. Based on this equipment’s flexible customization capability on punching mold and forming roller, clients can continuously launch new-style differentiated butterfly hole shelf products to follow market consumption trend changes, driving whole downstream shelving industrial chain’s product upgrading and profit space expansion year by year.
