Product Overview
The Frame Bracing Roll Forming Machine is a professional automated production equipment dedicated to manufacturing high-precision frame bracing components, which are core parts of various storage rack systems. Integrating advanced forming technology, flexible configuration options and intelligent control systems, this machine can stably produce high-quality products such as upright rack columns and pallet rack uprights. It is highly recognized by global storage rack manufacturers for its strong adaptability, reliable performance and efficient production capacity.
Core Technical Specifications
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Raw material: Cold-rolled steel, Galvanized steel (optional stainless / color-coated steel), covering mainstream and customized material demands of frame bracing production
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Material thickness: 1.5 – 3.0 mm, perfectly matching the thickness requirement of high-strength frame bracing components
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Roller material: GCr15 (or optional Cr12) alloy steel, heat treated (quenched / hardened), ensuring excellent wear resistance and deformation resistance during long-term operation
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Roller hardness: HRC 58 – 62° (depending on heat treatment), providing stable forming precision and prolonging roller service life
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Number of forming stations: 16 – 28 stations (profile dependent), adaptable to different profile structures to achieve uniform stress distribution and perfect forming effect
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Forming (line) speed: 5 – 15 m/min (depending on profile & configuration), balancing production efficiency and product quality to meet different order volume requirements
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Main motor power: 15 – 22 kW (depending on model), providing sufficient and stable power support for the entire forming process
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Cutting / Shearing system:Hydraulic cutting (or saw-cut); cutting blades made of heat-treated Cr12 / Cr12MoV, ensuring smooth cutting surfaces, high cutting precision and no burrs
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Control system: PLC control (Siemens / Panasonic / Delta optional) — supports automatic forming, punching, cutting, length & quantity control, realizing full-process intelligent operation and reducing manual intervention
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Decoiler: manual or hydraulic decoiler (capacity configurable, e.g. 3t–5t), matching different production scales and material handling needs
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Material width: As per customer’s profile drawing / specification, fully customized to meet the unique profile design requirements of different customers
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Profile types: Upright rack columns / shelf upright posts / pallet rack uprights / warehouse shelving uprights, covering the core frame bracing types of storage rack systems
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Power supply / Voltage: 380 V, 50 Hz, three-phase (customizable per customer requirement), adaptable to power standards of different regions around the world
Global One-Stop Service
Pre-sales Consulting
We provide multilingual technical support (English, German, Russian, Spanish, Arabic), on-site factory layout planning, and customized production solutions based on customers' specific profile drawings, material requirements, production scales and regional power standards.
Sales Support
Professional packaging is adopted to prevent equipment damage during transportation. We provide complete industrial equipment customs clearance documents and arrange professional engineers to conduct on-site installation, commissioning and debugging. Systematic training on equipment operation, maintenance and quality control is provided for customer teams to ensure they can proficiently use the equipment.
After-sales Service
24/7 online technical assistance is available to solve customers' problems in a timely manner. On-site maintenance support is provided within 48 hours in key regions. We offer a long-term warranty for core components of the equipment, provide lifelong maintenance guidance and free software upgrade services, ensuring the continuous and stable operation of the equipment.
Certifications
CE | ISO9001:2015 | SGS | TUV Rheinland
Typical Applications
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Production of upright rack columns for heavy-duty storage racks
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Manufacturing of shelf upright posts for commercial retail warehouses
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Customized production of pallet rack uprights for logistics distribution centers
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Production of warehouse shelving uprights for cold-chain storage and chemical storage facilities
