Product Description
Product Overview
Our Mesh U Deck Roll Forming Machine is specially developed to meet the production needs of high-strength U-shaped mesh decks—key components for warehouse rack layers, logistics platforms, and industrial storage systems. From the heavy-duty alloy steel frame to the intelligent control module, every part is precision-engineered to deliver uniform forming, fast production, and stable performance, becoming an indispensable production tool for mesh deck manufacturers worldwide.
The machine is equipped with a high-wear roller set made from imported German 20CrMnTi alloy steel. After carburizing, quenching, and grinding, the roller surface hardness reaches HRC64, ensuring consistent forming quality when processing 1.2–3.0 mm hot-dip galvanized steel, cold-rolled steel, and zinc-aluminum alloy coated steel sheets. Its modular roller design enables quick replacement within 22 minutes, supporting U deck production with widths ranging from 600mm to 1200mm to fit diverse rack specifications.
Technical Advantages
High-Precision Forming System: Adopting Yaskawa servo motors and Siemens S7-1500 PLC control, the machine maintains U deck dimensional accuracy within ±0.2 mm and edge flatness below 0.35 mm/m, fully complying with the strict standard of GB/T 2518-2019 and ANSI MH16.1.
Integrated Production Process: The one-stop workflow of online mesh fitting, U-edge forming, punching, and servo cutting eliminates secondary processing, reducing total production time by 60% and lowering material waste to less than 1.5%.
Superior Productivity: A single machine can produce up to 200 sets of mesh U decks per day, which is 4 times the output of traditional semi-automatic lines, efficiently meeting the peak demand of logistics and warehousing industries.
Safety & Quality Assurance
To ensure operator safety and product consistency, the machine is equipped with triple infrared safety sensors that trigger an automatic stop within 0.05 seconds when foreign objects intrude. A 3D visual inspection system monitors the U deck’s edge height, weld quality, and mesh tightness in real-time, automatically sorting and marking non-conforming products. This guarantees stable quality even during 24/7 continuous production.
Material Compatibility
The machine supports a variety of high-performance materials, including 1.2–3.0 mm hot-dip galvanized steel (with zinc layer thickness 60-120g/m²), cold-rolled steel, and color-coated steel sheets. Through adaptive roller pressure control and constant-temperature cooling technology, it perfectly preserves the material’s anti-corrosion coating and structural strength, making the finished U decks capable of bearing 1000 kg per square meter—ideal for dry warehouses, cold storage, and heavy-duty industrial storage.
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Description
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Offered specification
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Roll forming machine
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Rolling speed
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0-30m/min
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Rolling thickness
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1.5mm-2.0mm
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Raw material
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Galvanized steel
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Main Motor
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11KW
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Effective width
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As drawing
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Feeding Coil width
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As profile
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Roller stations
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About 11 stations
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Roller material
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Gcr15
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Shaft diameter
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Φ60mm
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Transmission
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Chain Driven
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Material of chain
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45# forged steel with frequency quenching,12A
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Material of cutting
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Cr12Mov with quench HRC58-62°
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Tolerance
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+ -1.5mm
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Hydraulic station
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7.5kw
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One-Stop Global Service
We provide comprehensive global service solutions, covering the entire equipment lifecycle:
Pre-sales consulting: Multilingual technical support (English, Spanish, Russian, Arabic, Portuguese), customized production line planning, and U deck specification optimization based on local market demands.
Sales support: Professional handling of customs clearance, international shipping (sea/air/land), on-site installation and commissioning, as well as 3-day systematic training for operators and maintenance teams.
After-sales service: 24/7 online technical assistance via video call, 36-month warranty for core components (rollers, servo motors, PLC), lifetime maintenance guidance, and free software upgrades for 5 years.
Certifications
CE | ISO9001 | SGS | TUV | ANSI | AS/NZS 4680
Typical Applications
U-shaped mesh deck production for warehouse storage racks
Heavy-duty mesh deck manufacturing for industrial logistics platforms
Corrosion-resistant U decks for cold chain and food storage racks
Lightweight mesh U decks for supermarket and convenience store shelves
