Product Description
Product Overview
Our Racking Shelving Roll Former is a high-performance cold-forming equipment exclusively engineered for manufacturing core components (uprights, beams, crossbars) of industrial racking shelving—critical for warehouse storage, logistics hubs, and heavy-duty industrial facilities. From the reinforced cast steel chassis to the intelligent numerical control system, every module is precision-tailored to deliver wear-resistant forming, multi-spec compatibility, and 24/7 continuous operation, serving as a production cornerstone for racking manufacturers across 100+ countries.
The roll former is equipped with ultra-durable roller assemblies made from imported Austrian 20CrNiMo alloy steel. After vacuum carburizing and precision grinding, the roller surface hardness reaches HRC64, ensuring deformation-free forming when processing 1.2–3.5 mm high-strength Q355B carbon steel, hot-dip galvanized steel, and zinc-aluminum-magnesium coated steel. Its hydraulic quick-change roller system enables mold replacement within 20 minutes, supporting shelving components with heights from 1000mm to 6000mm and widths from 300mm to 1200mm.
Technical Advantages
High-Precision Forming Control: Adopting Yaskawa high-torque servo motors and Siemens S7-1500 PLC control, the machine maintains component dimensional accuracy within ±0.25 mm and upright linearity below 0.4 mm/m, fully complying with GB/T 27924-2011 and ANSI MH16.3 heavy-duty rack standards.
Integrated Industrial Process: The one-stop workflow covers automatic material uncoiling, pre-leveling, multi-pass forming, online punching, and servo precision cutting—eliminating secondary processing, reducing production time by 58%, and lowering material waste to less than 1.2%.
Heavy-Duty Productivity: A single roll former can produce up to 160 sets of racking components per day, which is 3.5 times the output of traditional forming equipment, easily meeting bulk orders from logistics and industrial storage projects.
Safety & Quality Assurance
To adapt to industrial production intensity, the machine is equipped with five-group infrared safety gratings, emergency stop buttons at 3 key stations, and a safety interlock system—triggering shutdown within 0.05 seconds when risks occur. A 3D laser inspection system real-time monitors component thickness, forming angle, and weld quality, ensuring every finished part supports a minimum load of 1800 kg per layer for overall rack safety.
Material Compatibility
The roll former specializes in high-strength material processing, including 1.2–3.5 mm Q355B/Q420 carbon steel, hot-dip galvanized steel (zinc layer ≥ 180g/m²), and weather-resistant steel. Through adaptive roller pressure control (adjustable within 8–22 MPa) and circulating water cooling, it preserves material toughness and anti-corrosion performance, making finished components suitable for outdoor stockyards, humid warehouses, and chemical storage facilities.
One-Stop Global Service
We provide customized industrial services covering the entire equipment lifecycle:
Pre-sales consulting: Multilingual technical support (English, German, Russian, Portuguese), on-site factory layout planning, and component specification optimization based on local load-bearing standards.
Sales support: Heavy-equipment dedicated packaging, industrial machinery customs clearance, on-site installation & commissioning, and 6-day in-depth training for operation, maintenance, and quality teams.
After-sales service: 24/7 on-call technical engineers (key regions respond within 48 hours), 36-month warranty for core components (rollers, servo motors, PLC), lifetime maintenance guidance, and free system upgrades for 5 years.
Certifications
CE | ISO9001 | SGS | TUV | ANSI MH16.3 | DIN EN 15512
Typical Applications
Heavy-duty racking component production for industrial warehouses
High-load beam/upright manufacturing for logistics center racks
Corrosion-resistant components for chemical and cold-chain storage racks
Specialized racking parts for automotive and mining equipment storage
