Product Overview
The Upright Racking Roll Forming Line is a professional high-end customized production solution for high-strength upright rack columns. Designed for global high-end storage equipment manufacturers, it features flexible configuration options and full-process customization capabilities to adapt to diverse profile requirements and regional production standards. Adopting premium core components and scientific structural design, the line delivers excellent forming performance and long service life, providing strong support for manufacturers to expand high-end product lines.
Core Technical Specifications
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Raw material: Cold-rolled steel, Galvanized steel (optional stainless / color-coated steel)
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Material thickness: 1.5 – 3.0 mm
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Roller material: GCr15 (or optional Cr12) alloy steel, heat treated (quenched / hardened)
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Roller hardness: HRC 58 – 62° (depending on heat treatment)
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Number of forming stations: 16 – 28 stations (profile dependent)
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Forming (line) speed: 5 – 15 m/min (depending on profile & configuration)
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Main motor power: 15 – 22 kW (depending on model)
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Cutting / Shearing system: Hydraulic cutting (or saw-cut); cutting blades made of heat-treated Cr12 / Cr12MoV
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Control system: PLC control (Siemens / Panasonic / Delta optional) — supports automatic forming, punching, cutting, length & quantity control
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Decoiler: Manual or hydraulic decoiler (capacity configurable, e.g. 3t–5t)
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Material width: As per customer’s profile drawing / specification
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Profile types: Upright rack columns / shelf upright posts / pallet rack uprights / warehouse shelving uprights
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Power supply / Voltage: 380 V, 50 Hz, three-phase (customizable per customer requirement)
Key Product Advantages
1. Strong Customization Capability: Supports full customization of material width, profile type, power supply, and roller material according to customer drawings. Multiple configurable options (PLC brand, decoiler type, cutting system) ensure perfect adaptation to diverse production scenarios.
2. Durable & Wear-Resistant: Core components such as rollers and cutting blades are made of heat-treated alloy steel, featuring excellent wear resistance and deformation resistance. The line can operate continuously for a long time with an annual failure rate of less than 4%, reducing maintenance costs.
3. Precision-Adaptable Production: The adjustable forming stations and flexible forming speed enable the line to produce upright rack columns of different specifications, meeting the personalized needs of high-end storage equipment for different load-bearing and size requirements.
Quality & Safety Assurance
The line is manufactured in strict accordance with international quality management system standards, with complete inspection procedures from raw material procurement to finished product delivery. It has obtained SGS and TUV Rheinland certifications, ensuring product quality and safety performance meet global market requirements.
Global Service Support
We provide one-stop services including personalized pre-sales solution design, on-site installation and commissioning, operator training, long-term maintenance guidance, and free software upgrade, ensuring the smooth operation of equipment for customers worldwide.
Typical Applications
Suitable for the production of high-strength upright rack columns for heavy-duty industrial racks, premium commercial storage racks, intelligent logistics center racks, and special environment (cold-chain, chemical) storage racks.
