Product Overview
Our Shelf Panel Roll Forming Machine is an integrated and automated production line specifically engineered for manufacturing high-precision shelf panels, which are essential components for commercial retail shelves, industrial storage racks, and intelligent logistics storage systems. This production line combines advanced forming technology, stable transmission performance, and intelligent control systems, ensuring efficient, consistent, and high-quality production of shelf panels. It has been widely recognized by shelf manufacturers worldwide, perfectly adapting to the mass production needs of light to medium-duty shelf systems.
Overall Composition & Core Specifications
Production Line Composition
The overall production line is comprehensively configured to cover the entire manufacturing process of shelf panels, consisting of decoiler, feeding system, hydraulic punching system, forming system, cutting system, electric control system, out tables, etc. Each component cooperates seamlessly to realize automated and streamlined production, minimizing manual intervention and improving production efficiency.
Key Technical Specifications
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Model number: Rack Shelf Roll Forming Machine
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Material Thickness: 0.7-1.2mm, suitable for processing common shelf panel materials
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Product speed: 3-8meter / per minute, balancing production efficiency and product precision
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Roller Stations: About 18 stations, ensuring uniform and precise forming of shelf panels with smooth surfaces
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Roller Material: Gcr15 Steel with quenching, featuring excellent wear resistance and deformation resistance, extending service life
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Shaft Material: 45# high quality steel, providing strong load-bearing capacity and stable transmission during operation
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Material Of Cutting: CR12Mov with quench treatment, ensuring sharp cutting edges and smooth cutting surfaces of finished products
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Electronic control: PLC control with touch screen, enabling intuitive operation, precise parameter setting, and real-time monitoring of production status
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Weight: About 8 tons, ensuring stable operation of the equipment during high-speed production
Core Technical Advantages
1. Integrated Automated Production: The full set of production line components realizes a one-stop production process from material uncoiling to finished product output, greatly improving production efficiency and reducing labor costs.
2. High Precision Forming: Equipped with about 18 roller stations and high-quality Gcr15 quenched rollers, the machine ensures uniform forming of shelf panels, with precise dimensions and smooth surfaces, meeting strict quality requirements of shelf products.
3. Stable & Durable Performance: Core components such as 45# high-quality steel shafts and CR12Mov quenched cutting parts are selected for high wear resistance and load-bearing capacity, ensuring long-term stable operation of the equipment and reducing maintenance frequency.
4. Intelligent & User-Friendly Operation: Adopting PLC control with touch screen, the operation is simple and intuitive. Operators can easily set production parameters and monitor the production process in real time, reducing the difficulty of operation and error rate.
Safety & Quality Assurance
The equipment is designed with a complete safety protection system to ensure the safety of operators during the production process. The intelligent PLC control system can monitor the operation status of each component in real time, and automatically alarm and shut down when an abnormality occurs, avoiding production accidents and product defects. All core components have undergone strict quality inspection and quenching treatment, ensuring the overall reliability and durability of the equipment.
Global One-Stop Service
Pre-sales Consulting
Provide multilingual technical support (English, German, Russian, Spanish, Arabic), on-site factory layout planning, and customized production solutions according to customers' specific product requirements, material characteristics and production scale.
Sales Support
Offer professional packaging for the entire production line to avoid damage during transportation, provide complete customs clearance documents for industrial equipment, and arrange on-site installation, commissioning and debugging by professional engineers. Conduct systematic training on equipment operation, maintenance and daily inspection for the customer's technical team.
After-sales Service
Provide 24/7 online technical assistance, and arrange on-site maintenance support within 48 hours in key regions. Offer a long-term warranty for core components of the equipment, provide lifelong maintenance guidance and free software upgrade services to ensure the continuous and stable operation of the production line.
Certifications
CE | ISO9001:2015 | SGS | TUV Rheinland
Typical Applications
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Shelf panel production for commercial supermarket shelves and retail display shelves
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Light to medium-duty shelf panel manufacturing for industrial warehouse storage racks
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Customized shelf panel production for office and household storage shelving systems
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Shelf panel production for intelligent logistics distribution center storage systems
