Product Description
Product Overview
Xinnuo Automatic Storage Rack Beam Roll Forming Machine Line is an advanced integrated production system tailored for manufacturing high-strength, precision storage rack beams—core load-bearing components for intelligent warehouses, industrial logistics hubs, and high-density storage facilities. Integratingfull-process unmanned operation, adaptive intelligent forming, and 24/7 continuous production capability, it serves as a cornerstone production asset for rack manufacturers across 122+ countries, catering to the efficient production demands of medium to ultra-heavy duty storage rack systems.
The line is equipped with ultra-wear-resistant roller sets crafted from imported Austrian 20CrMnTi alloy steel, undergoing vacuum carburizing and 6-axis precision grinding to achieve a surface hardness of HRC66. It stably processes 1.6–4.5 mm Q355B/Q460 high-strength carbon steel, hot-dip galvanized steel, and zinc-aluminum-magnesium coated steel. The servo-driven quick-change mold system enables specification switching within12 minutes, supporting beam widths from 200mm to 680mm and heights from 120mm to 350mm to match diverse global rack design requirements.
Technical Advantages
Ultra-Precision Forming Control: Equipped with Fanuc high-torque servo motors and Siemens S7-1500 PLC integrated with custom-developed forming algorithms, the line maintains beam dimensional accuracy within ±0.15 mm and flange straightness below 0.25 mm/m, fully complying with ANSI MH16.3, DIN EN 15512, and GB/T 27924-2011 international standards.
Efficient Unmanned Workflow: The integrated process covers automatic uncoiling, dual-sided precision leveling, multi-pass incremental forming, online CNC punching, flange trimming, and servo flying cutting—completely eliminating manual intervention. This reduces production cycle time by 70% and lowers material waste to 0.6%, significantly enhancing production efficiency and cost-effectiveness.
Heavy-Duty Production Capacity: A single production line can deliver up to 190 sets of high-quality storage rack beams per day, 4.8 times the output of semi-automatic lines, easily meeting large-scale orders for intelligent warehouse construction and bulk rack manufacturing projects.
Safety & Quality Assurance
The line is fitted with 8-group high-sensitivity infrared safety gratings, dual emergency stop systems, and a full-process safety interlock mechanism, achieving a shutdown response time of 0.03 seconds to ensure operator safety. A 3D laser visual inspection system continuously monitors beam wall thickness, weld seam integrity, and hole position accuracy, automatically rejecting non-conforming products and guaranteeing each beam’s minimum load-bearing capacity of 2800 kg without deformation.
Material Compatibility
It supports a wide range of high-performance load-bearing materials, including 1.6–4.5 mm Q355B/Q460 high-strength carbon steel, hot-dip galvanized steel (zinc layer ≥ 220g/m²), and weather-resistant steel. The adaptive roller pressure control system (adjustable within 12–32 MPa) and circulating constant-temperature cooling technology preserve material toughness and anti-corrosion performance, making finished beams suitable for harsh environments such as outdoor stockyards, cold storage, and chemical warehouses.
Global One-Stop Service
Pre-sales Consulting: Provide multilingual technical support (English, German, Russian, Portuguese, Arabic), on-site factory layout planning, and beam load-bearing simulation and optimization for special scenarios (e.g., seismic zones, high-rise storage).
Sales Support: Offer customized heavy-duty packaging for key components to prevent transportation damage, provide professional industrial equipment customs clearance documentation, arrange on-site installation and commissioning by certified engineers, and conduct 10-day comprehensive training for operation, maintenance, and quality control teams.
After-sales Service: Provide 24/7 on-call technical assistance (on-site support within 36 hours in key regions), 48-month warranty for core components (rollers, servo motors, PLC systems, welding units), lifetime maintenance guidance, and free software and firmware upgrades for 6 years.
Certifications
CE | ISO9001:2015 | SGS | TUV Rheinland | ANSI MH16.3 | DIN EN 15512 | GB/T 27924-2011
Typical Applications
High-load beam production for intelligent pallet racking systems
Heavy-duty beams for logistics center high-density storage racks
Corrosion-resistant beams for cold-chain and chemical storage racks
Specialized beams for automotive, aerospace, and mining equipment warehouses
Medium-duty beams for retail and commercial storage shelving systems
