Product Description
Product Overview
Our machine is a professional cold-forming solution exclusively for manufacturing step beams and P beams—core load-bearing components of pallet racking systems. Essential for industrial warehouses, logistics hubs, and bulk storage facilities, it integrates high-strength forming, fast specification switching, and 24/7 continuous operation, serving as a production core for rack manufacturers in 110+ countries.
Equipped with roller sets made from imported Swedish SS2343 alloy steel, after vacuum carburizing and precision grinding, the roller surface hardness reachesHRC65. It stably processes 1.8–4.5 mm Q355B/Q420 high-strength carbon steel and galvanized steel. The hydraulic quick-change system enables mold replacement within 15 minutes, supporting beams with widths 180–600 mm and heights100–300 mm.
Technical Advantages
Precision Load-Bearing Control: Adopting Yaskawa servo motors and Siemens S7-1500 PLC, it maintains beam dimensional accuracy within ±0.2 mm and flange straightness below 0.3 mm/m, fully complying with ANSI MH16.3 and GB/T 27924-2011 standards.
Integrated Efficient Process: One-stop workflow (uncoiling → leveling → forming → step punching → cutting) eliminates secondary processing, reducing production time by 62% and material waste to less than 0.8%.
Industrial Productivity: Single machine produces up to 180 sets of beams daily, 4 times the output of traditional equipment, easily meeting bulk orders for logistics projects.
Safety & Quality Assurance
Six-group infrared safety gratings and dual emergency stops achieve 0.04s shutdown response. 3D laser inspection real-time monitors beam thickness and step position, ensuring each beam bears1800 kg+ and rejecting non-conforming products automatically.
Material Compatibility
Supports 1.8–4.5 mm Q355B/Q420 carbon steel, hot-dip galvanized steel (zinc layer ≥ 200g/m²), and zinc-aluminum-magnesium steel. Adaptive roller pressure (10–28 MPa) and circulating cooling preserve material toughness and anti-corrosion.
One-Stop Global Service
Pre-sales: Multilingual support (English/German/Russian/Arabic), on-site layout planning, and load-bearing scheme customization.
Sales: Heavy-equipment packaging, customs clearance, on-site installation, and 7-day operation/maintenance training.
After-sales: 24/7 on-call engineers,36-month warranty for core parts (rollers/servos), lifetime maintenance, and 5-year free upgrades.
Certifications
CE | ISO9001 | SGS | TUV | ANSI MH16.3 | DIN EN 15512 | GB/T 27924-2011
Typical Applications
Step/P beam production for industrial pallet racking
High-load beams for logistics center storage racks
Corrosion-resistant beams for chemical/cold-chain racks
Special beams for automotive/mining equipment racks
