Product Description
Product Overview
Xinnuo Storage Rack Shelf Beam Roll Forming Machine is a professional cold-forming equipment dedicated to manufacturing high-precision, load-bearing shelf beams, which are core components for industrial storage racks, commercial retail shelves, and intelligent logistics storage systems. Integrating modular precision forming technology, rapid specification switching, and stable continuous production, it provides reliable production solutions for shelf manufacturers in 110+ countries, widely applied in food storage, electronic product sorting, automotive parts warehousing, and household goods display scenarios.
The machine is equipped with ultra-wear-resistant roller sets made of imported Swedish SS2343 alloy steel. After double vacuum quenching and 6-axis precision grinding, the roller surface hardness reaches HRC65, enabling stable processing of 1.2–3.8 mm Q355B high-strength carbon steel, hot-dip galvanized steel, and polyester color-coated steel. Its servo-driven quick-change mold system completes specification adjustment within 16 minutes, supporting shelf beams with widths ranging from 180mm to 550mm and heights from 90mm to 260mm, fully covering global mainstream shelf beam specifications.
Technical Advantages
High-Precision Dimensional Control: Equipped with Mitsubishi high-torque servo motors and Siemens S7-1500 PLC with custom-developed beam forming algorithms, the machine maintains beam dimensional accuracy within ±0.18 mm and flange straightness below 0.28 mm/m, fully complying with ANSI MH16.3, DIN EN 15512, and GB/T 27924-2011 international standards, ensuring uniform load-bearing of beams without warping.
Integrated Efficient Production: The one-stop production workflow includes automatic uncoiling, dual-sided precision leveling, multi-pass incremental forming, online CNC punching, flange trimming, and servo fixed-length cutting. This integrated process eliminates secondary processing procedures such as manual leveling and trimming, reducing production cycle by 62% and lowering material waste rate to less than 0.9%.
Strong Batch Production Capacity: A single machine can produce up to 185 sets of standard shelf beams per day, which is 4 times the output of traditional semi-automatic equipment, effectively meeting the large-order production needs of shelf manufacturers and improving overall production efficiency.
Safety & Quality Assurance
The machine is equipped with 6-group high-sensitivity infrared safety gratings, dual emergency stop systems at key positions, and a full-process safety interlock mechanism, achieving a shutdown response time of 0.04 seconds to maximize operator safety. A 3D laser inspection system real-time monitors beam thickness, punching position accuracy, and surface smoothness, automatically rejecting non-conforming products with thickness deviations exceeding 0.15 mm, ensuring consistent batch quality.
Material Compatibility
It supports a variety of shelf beam materials, including 1.2–3.8 mm Q355B high-strength carbon steel, hot-dip galvanized steel (zinc layer thickness ≥ 180g/m²), and polyester color-coated steel (coating thickness 50–80μm). The adaptive roller pressure control system (adjustable within8–24 MPa) and circulating constant-temperature cooling device effectively protect the material surface and maintain its structural toughness, making the finished beams suitable for dry warehouses, cold storage, high-humidity logistics centers, and other harsh environments.
Global One-Stop Service
Pre-sales Consulting: Provide multilingual technical support (English, German, Russian, Spanish, Arabic), on-site factory layout planning, and customized beam forming solutions according to the actual load-bearing requirements of shelves and application scenarios.
Sales Support: Offer customized heavy-duty packaging for core components (rollers, servo motors) to avoid transportation damage, provide professional industrial equipment customs clearance documents, arrange on-site installation and commissioning by certified engineers, and conduct 8-day systematic training for operation, maintenance, and quality control teams.
After-sales Service: Provide 24/7 on-call technical assistance (on-site support within 48 hours in key regions), 42-month warranty for core components (rollers, servo motors, PLC systems, punching units), lifetime maintenance guidance, and free software system upgrades for 5 years.
Certifications
CE | ISO9001:2015 | SGS | TUV Rheinland | ANSI MH16.3 | DIN EN 15512 | GB/T 27924-2011
Typical Applications
Load-bearing beam production for industrial warehouse storage racks
Shelf beam manufacturing for supermarket and retail store display shelves
Corrosion-resistant beam production for cold-chain and food storage racks
Specialized beam production for automotive parts and electronic product warehouses
Medium-duty beam production for office and household storage shelving systems
