Warehouse Rack P Step Beam Roll Forming Machine

Xinnuo Warehouse Rack P Step Beam Roll Forming Machine

The Xinnuo Warehouse Rack P Step Beam Roll Forming Machine is a highly engineered production line designed specifically for manufacturing pallet rack step beams with consistent accuracy, strong structural performance, and superior surface quality. Built for medium-to-large warehouse racking manufacturers, this production system integrates decoiling, guiding, roll forming, precision welding, cutting, and output handling into a fully automated and efficient workflow. With advanced engineering and stable components, it ensures long-term reliability and exceptional forming precision, making it an ideal choice for modern warehouse and logistics storage solutions.

Xinnuo’s step beam line is composed of a 5-ton manual or hydraulic decoiler, high-strength entry feeding guide, robust roll forming section, servo-controlled spot welding or laser welding machine, no-burr cold saw cutting unit, outfeed table, and a smart PLC control system. The entire line is driven by a heavy-duty transmission system, ensuring smooth operation even at high speeds. Every roller and shaft is manufactured from high-grade alloy steel and processed by CNC machining centers for perfect concentricity and profile accuracy. This guarantees that each beam achieves precise dimensions, clean edges, and uniform shape, meeting international pallet rack standards.

One of the key advantages of the Xinnuo step beam line is its ability to produce multiple beam sizes within the same machine. Through simple adjustment or optional rapid-change tooling, customers can manufacture various P-type step beams without needing separate roll forming lines. This flexibility greatly enhances production versatility and reduces equipment investment. The machine is fully controlled by a PLC automation system with a touch-screen interface, offering real-time parameter adjustment, production data tracking, fault diagnosis, and length-precision management.

In addition to traditional spot welding, Xinnuo also provides an integrated high-speed laser welding option, which has become increasingly popular in recent years due to its high efficiency, strong weld penetration, and clean, visually appealing finish. Laser welding reduces heat distortion, improves beam strength, and eliminates the appearance defects associated with conventional welding. Customers may choose either method depending on production budget and quality standards.

For cutting, the line adopts a carbide-tipped no-burr flying saw or stationary saw, delivering smooth edges and maintaining shape integrity. The outfeed table collects the finished beams in an organized manner, ensuring safe handling and smooth downstream packaging or storage.

Working Process of the Xinnuo P Step Beam Roll Forming Line
Decoiling → Feeding & Guiding → Roll Forming → Spot Welding / Laser Welding → No-Burr Saw Cutting → Outfeed Table → Finished Beam Collection

Precision structure, stable performance, high output speed, and flexibility make Xinnuo’s Warehouse Rack P Step Beam Roll Forming Machine a preferred solution in global racking production. Whether for large automated warehouses, heavy-duty pallet racking, or general storage systems, this step beam machine consistently delivers superior forming results, ensuring strength, durability, and reliable load-bearing performance for every beam produced.