Product Description
Product Overview
Xinnuo Pallet Racking Step Beam P Beam Roll Forming Machine is a dedicated cold-forming solution engineered for manufacturing high-strength step beams and P beams—critical load-bearing components of pallet racking systems. Designed for industrial warehouses, logistics distribution centers, and bulk storage facilities worldwide, it integrates precision step forming technology,rapid specification switching, and 24/7 continuous operation capability, serving as a core production asset for rack manufacturers across 118+ countries.
The machine features roller sets fabricated from imported Swiss 20CrNiMo alloy steel, undergoing vacuum carburizing and 6-axis precision grinding to achieve a surface hardness of HRC65. It stably processes 1.6–4.2 mm Q355B/Q420 high-strength carbon steel, hot-dip galvanized steel, and zinc-aluminum-magnesium coated steel. The hydraulic quick-change mold system enables specification adjustment within 12 minutes, supporting step beams and P beams with widths ranging from 160mm to 580mm and heights from 90mm to 280mm, fully matching global mainstream pallet rack specifications.
Technical Advantages
Precision Step & P-Beam Forming: Equipped with Yaskawa high-precision servo motors and Siemens S7-1500 PLC with custom step-forming algorithms, the machine maintains dimensional accuracy within ±0.18 mm and step position deviation below 0.2 mm, fully complying with ANSI MH16.3, DIN EN 15512, and GB/T 27924-2011 international standards.
Integrated Efficient Production: The one-stop workflow covers automatic uncoiling, dual-sided precision leveling, multi-pass step/P-beam forming, online CNC punching, flange trimming, and servo fixed-length cutting. This eliminates secondary processing, reduces production cycle by 65%, and lowers material waste to 0.8%.
Industrial-Grade Productivity: A single machine can produce up to 190 sets of step/P beams per day, 4 times the output of traditional semi-automatic equipment, easily meeting large-scale orders for logistics warehouse rack projects.
Safety & Quality Assurance
The machine is equipped with 7-group high-sensitivity infrared safety gratings, dual emergency stop systems, and a safety interlock mechanism, achieving a shutdown response time of 0.04 seconds to ensure operator safety. A 3D laser inspection system real-time monitors beam thickness, step height, and hole position accuracy, automatically rejecting non-conforming products and guaranteeing each beam’s minimum load-bearing capacity of 2200 kg without deformation.
Material Compatibility
It supports a wide range of load-bearing beam materials, including 1.6–4.2 mm Q355B/Q420 high-strength carbon steel, hot-dip galvanized steel (zinc layer ≥ 180g/m²), and weather-resistant steel. The adaptive roller pressure control system (adjustable within 10–26 MPa) and circulating constant-temperature cooling technology preserve material toughness and anti-corrosion performance, making finished beams suitable for harsh environments such as cold storage, chemical warehouses, and outdoor stockyards.
Global One-Stop Service
Pre-sales Consulting: Multilingual technical support (English, German, Russian, Arabic, Portuguese), on-site factory layout planning, and beam load-bearing simulation for special scenarios (e.g., seismic zones, high-rise storage).
Sales Support: Customized heavy-duty packaging for key components, professional industrial equipment customs clearance documentation, on-site installation and commissioning by certified engineers, and 8-day comprehensive training for operation, maintenance, and quality control teams.
After-sales Service: 24/7 on-call technical assistance (key regions provide on-site support within 48 hours), 42-month warranty for core components (rollers, servo motors, PLC systems, hydraulic units), lifetime maintenance guidance, and free software upgrades for 5 years.
Certifications
CE | ISO9001:2015 | SGS | TUV Rheinland | ANSI MH16.3 | DIN EN 15512 | GB/T 27924-2011
Typical Applications
Step beam and P beam production for industrial pallet racking systems
High-load beams for logistics center high-density storage racks
Corrosion-resistant beams for cold-chain and food storage racks
Specialized beams for automotive, electronics, and mining equipment warehouses
