Product Overview
The Premium Rack System Bracing Roll Forming Machine is an intelligent high-end production equipment tailored for manufacturing precision rack system bracings. As a core device in the high-grade storage rack industry, it integrates decoiling, automatic feeding, precision punching, continuous roll forming, and high-precision cutting into a seamless workflow. Equipped with advanced PLC control technology and premium alloy steel components, it ensures stable, efficient, and consistent mass production, perfectly meeting the strict quality requirements of high-end industrial warehouses, large-scale logistics hubs, and premium commercial storage facilities.
Core Technical Specifications
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Raw material: Cold-rolled steel, Galvanized steel (optional stainless / color-coated steel)
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Material thickness: 1.5 – 3.0 mm
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Roller material: GCr15 (or optional Cr12) alloy steel, heat treated (quenched / hardened)
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Roller hardness: HRC 58 – 62° (depending on heat treatment)
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Number of forming stations: 16 – 28 stations (profile dependent)
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Forming (line) speed: 5 – 15 m/min (depending on profile & configuration)
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Main motor power: 15 – 22 kW (depending on model)
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Cutting / Shearing system:Hydraulic cutting (or saw-cut); cutting blades made of heat-treated Cr12 / Cr12MoV
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Control system: PLC control (Siemens / Panasonic / Delta optional) — supports automatic forming, punching, cutting, length & quantity control
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Decoiler: Manual or hydraulic decoiler (capacity configurable, e.g. 3t–5t)
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Material width: As per customer’s profile drawing / specification
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Profile types: Upright rack columns / shelf upright posts / pallet rack uprights / warehouse shelving uprights
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Power supply / Voltage: 380 V, 50 Hz, three-phase (customizable per customer requirement)
Key Product Advantages
1. High-Precision Intelligent Forming: Adopting 16-28 adjustable forming stations and high-hardness heat-treated rollers, combined with renowned brand PLC control, the machine achieves ±0.5mm dimensional accuracy and smooth surface finish, ensuring the assembly stability of premium rack systems.
2. Efficient Integrated Production: The seamless integration of multiple processes eliminates manual transfer links, with a forming speed of 5-15 m/min to meet large-batch production needs, improving overall efficiency by 40% compared to traditional equipment.
3. Comprehensive Safety Protection: Equipped with emergency stop buttons, safety guards, and real-time fault monitoring system, which automatically alarms and shuts down when abnormalities occur, fully safeguarding operator safety and production continuity.
Quality & Safety Assurance
All components undergo rigorous quality inspection and performance testing before delivery, complying with international industrial standards and holding CE, ISO9001:2015 certifications. The strict quality control system ensures the machine's long-term reliable operation and product consistency.
Global Service Support
We provide multilingual pre-sales consultation, on-site factory layout planning, customized solutions, on-site installation and commissioning, and 24/7 after-sales technical support, ensuring customers enjoy a worry-free user experience.
Typical Applications
Widely used in the production of rack system bracings for high-end industrial storage racks, large logistics distribution center racks, premium commercial supermarket racks, and cold-chain storage racks.
