Product Overview
The Premium Rack System Bracing Roll Forming Machine is a high-performance and user-friendly production equipment for rack system bracings. Integrating advanced mechanical design and intelligent control technology, it realizes the full-automatic production process from raw material uncoiling to finished product cutting. With the advantages of simple operation, easy maintenance, and high product qualification rate, it is an ideal choice for storage rack manufacturers pursuing high-quality, efficient, and low-cost production.
Core Technical Specifications
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Raw material: Cold-rolled steel, Galvanized steel (optional stainless / color-coated steel)
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Material thickness: 1.5 – 3.0 mm
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Roller material: GCr15 (or optional Cr12) alloy steel, heat treated (quenched / hardened)
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Roller hardness: HRC 58 – 62° (depending on heat treatment)
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Number of forming stations: 16 – 28 stations (profile dependent)
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Forming (line) speed: 5 – 15 m/min (depending on profile & configuration)
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Main motor power: 15 – 22 kW (depending on model)
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Cutting / Shearing system: Hydraulic cutting (or saw-cut); cutting blades made of heat-treated Cr12 / Cr12MoV
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Control system: PLC control (Siemens / Panasonic / Delta optional) — supports automatic forming, punching, cutting, length & quantity control
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Decoiler: Manual or hydraulic decoiler (capacity configurable, e.g. 3t–5t)
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Material width: As per customer’s profile drawing / specification
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Profile types: Upright rack columns / shelf upright posts / pallet rack uprights / warehouse shelving uprights
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Power supply / Voltage: 380 V, 50 Hz, three-phase (customizable per customer requirement)
Key Product Advantages
1. Strong Customization Capability: Supports full customization of material width, profile type, power supply, and roller material according to customer drawings and production needs. Multiple configurable options (PLC brand, decoiler type, cutting system) ensure perfect adaptation to diverse production scenarios.
2. Durable & Wear-Resistant: Core components such as rollers and cutting blades are made of heat-treated alloy steel, featuring excellent wear resistance and deformation resistance. The machine can operate continuously for a long time with an annual failure rate of less than 4%, reducing maintenance costs.
3. Energy-Saving & Environmental Protection: The optimized main motor and transmission system effectively reduce energy consumption. The closed production process minimizes noise and waste emissions, complying with global environmental protection standards and realizing green production.
Quality & Safety Assurance
The machine is manufactured in strict accordance with international quality management system standards, with complete inspection procedures from raw material procurement to finished product delivery. It has obtained SGS and TUV Rheinland certifications, ensuring product quality and safety performance meet global market requirements.
Global Service Support
We provide one-stop services including personalized pre-sales solution design, on-site installation and commissioning, operator training, long-term maintenance guidance, and free software upgrade, ensuring the smooth operation of equipment for customers worldwide.
