Product Description
Product Overview
Xinnuo Shutter Rack Support Rail Roll Forming Machine is a specialized cold-forming system designed exclusively for manufacturing high-precision shutter rack support rails—core structural components that ensure the stable installation and operation of shutter mechanisms in intelligent storage racks, logistics hubs, and high-density warehousing facilities. Integratingshutter-specific forming technology, adaptive precision control, and 24/7 continuous production capability, it has become a reliable production asset for rack manufacturers in 112+ countries, perfectly adapting to the operational needs of cold-chain storage, outdoor stockyards, and commercial logistics centers.
The machine is equipped with ultra-wear-resistant roller sets made of imported Austrian 1.2344 alloy steel, undergoing vacuum quenching and 6-axis precision grinding to achieve a surface hardness of HRC66. It stably processes 1.3–3.2 mm Q355B carbon steel, zinc-aluminum-magnesium coated steel, and hot-dip galvanized steel. The servo-driven quick-change mold system enables specification switching within 15 minutes, supporting support rails with widths ranging from 85mm to 260mm and heights from 42mm to 125mm, fully covering global mainstream shutter rack design specifications.
Technical Advantages
Shutter-Specific Precision Forming: Equipped with Yaskawa high-torque servo motors and Siemens S7-1500 PLC integrated with custom-developed support rail forming algorithms, the machine maintains dimensional accuracy within ±0.17 mm and rail straightness below 0.29 mm/m, fully complying with ANSI MH16.3, DIN EN 15512, and GB/T 27924-2011 international standards.
Integrated Efficient Workflow: The one-stop production process includes automatic uncoiling, dual-sided precision leveling, multi-pass incremental forming, online CNC slotting, flange trimming, and servo fixed-length cutting. This completely eliminates manual intervention and secondary processing, reducing production cycle time by 60% and lowering material waste to 0.85%.
Industrial-Grade Productivity: A single machine can produce up to 175 sets of support rails per day, 3.8 times the output of traditional semi-automatic equipment, easily meeting large-scale order demands for shutter rack construction projects.
Safety & Quality Assurance
The machine is fitted with 7-group high-sensitivity infrared safety gratings, dual emergency stop systems at key positions, and a full-process safety interlock mechanism, achieving a shutdown response time of 0.038 seconds to ensure maximum operator safety. A 3D laser visual inspection system continuously monitors rail wall thickness, slot position accuracy, and weld seam integrity in real time, automatically rejecting non-conforming products and guaranteeing each support rail has a minimum load-bearing capacity of 1250 kg without deformation, ensuring the stable operation of the shutter mechanism.
Material Compatibility
It supports a wide range of high-performance materials for support rail production, including 1.3–3.2 mm Q355B carbon steel, hot-dip galvanized steel (zinc layer ≥ 190g/m²), and weather-resistant zinc-aluminum-magnesium steel. The adaptive roller pressure control system (adjustable within 10–23 MPa) and circulating constant-temperature cooling technology effectively preserve the material's toughness and anti-corrosion performance, making the finished support rails suitable for various harsh storage environments.
Global One-Stop Service
Pre-sales Consulting: Provide multilingual technical support (English, German, Russian, Spanish, Arabic), on-site factory layout planning, and support rail load-bearing simulation and specification optimization for special scenarios such as seismic zones and high-rise shutter rack systems.
Sales Support: Offer customized heavy-duty packaging for core components (rollers, servo motors) to avoid transportation damage, provide professional industrial equipment customs clearance documentation, arrange on-site installation and commissioning by certified engineers, and conduct 9-day comprehensive training for operation, maintenance, and quality control teams.
After-sales Service: Provide 24/7 on-call technical assistance (on-site support within 40 hours in key regions), 40-month warranty for core components (rollers, servo motors, PLC systems, welding units), lifetime maintenance guidance, and free software and firmware upgrades for 5 years.
Certifications
CE | ISO9001:2015 | SGS | TUV Rheinland | ANSI MH16.3 | DIN EN 15512 | GB/T 27924-2011
Typical Applications
Support rail production for intelligent shutter pallet racks
High-stability support rails for logistics center high-density storage racks
Corrosion-resistant support rails for cold-chain shutter storage racks
Specialized support rails for industrial outdoor shutter racks and chemical storage racks
